I had a very similar problem with my 1998 Safari (186,000 miles); the block rusted and the starter motor came loose. I had it welded twice, and it worked for about a year, but now the starter will not engage the flywheel again. I am told by expert welders that it is extremely difficult to fabricate ...

I find the site to very useful in addressing issues not well covered in the various manuals. I have a 1998 Safari with 175,000 miles that is used primarily to haul the kids' stuff back and forth to college (soon to end) and for other working duties. I am looking forward to learning more about keepin...