92 Front end repair. PICS!

ANYTHING FROM BUFFING YOUR PAINT TO REPLACING A DASH PANEL

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lockdoc
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Location: Plymouth Township, PA

92 Front end repair. PICS!

Post by lockdoc »

As some know, my son smashed the front end of his 92. Lucky for him I had the original 92 front clip left over from another project. First we had to rip all the smashed stuff off. Then we had to drill out all the welds for the rad support. I used the winch from the SPB to pull some metal that was mashed towards the rear of the van. Next was to position the new radiator support, again, tweaking metal from the inner fenders into shape. Then I welded it in place and used whatever paint I had around to cover the welds. Then just put the rest of the sheet metal on. To my utter surprise I didn't have to tweak a thing once the fenders were on. All the lines were good and the hood when right on. He no longer has any semblance of AC as the front end crushed everything and I had no willingness to swap it all out. Here are some pics. Unfortunately I forgot to take pics when it got real busy. Note the body mount in the one pic.

On a side note, I made my kid help A LOT since it was his problem. It was freakin' HOT! He had never sweat so much before. I had to send him to the pool cuz he was getting dizzy and sick in the heat. Hopefully he'll remember.

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Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van

skippy
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Re: 92 Front end repair. PICS!

Post by skippy »

Cool !!! that came out great . i'll bet Jr is happy . great job as usual Bill . :supz: :supz:
YOU ONLY NEED TWO TOOLS IN LIFE - WD-40 AND DUCT TAPE. IF IT DOESN'T MOVE AND SHOULD, USE THE WD-40. IF IT SHOULDN'T MOVE AND DOES, USE THE DUCT TAPE.


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SOME PEOPLE ARE LIKE SLINKIES - NOT REALLY GOOD FOR ANYTHING BUT THEY BRING A SMILE TO YOUR FACE WHEN PUSHED DOWN THE STAIRS.


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dunedog
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Re: 92 Front end repair. PICS!

Post by dunedog »

2nd picture tells it ALL!!

he'll appreciate things like this many years from now and hopefully the both of you will laugh about it say forty yaers or so down the road. :cheers:
1999 LS AWD 3" Lift,4.10's,Snowplow,9500lb Ramsey winch
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astronut74
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Re: 92 Front end repair. PICS!

Post by astronut74 »

Looks good! Any chance an AC unit will be installed down the road? Or is it gone forever?
Steve O

94 2WD Astro EXT
179,000 miles and counting
Going from an 8 seater to a 4 seater

Topic author
lockdoc
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Location: Plymouth Township, PA

Re: 92 Front end repair. PICS!

Post by lockdoc »

astronut74 wrote:Looks good! Any chance an AC unit will be installed down the road? Or is it gone forever?
I have everything so it's not a total impossibility. It didn't work anyway. I'm just worried about heat and defrost since the unit by the fan is in pieces. If those won't work I'll have to do something.
Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van

Rebel
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Location: Evergreen, Al. 96 mile marker, where life is slow and there are no rules.

Re: 92 Front end repair. PICS!

Post by Rebel »

Looks good Bill. The pic with your son's head down tells the whole story. Great jobs guys.
89 Astro, 350 V-8, Shaved doors, Filled Slider, Corvette IRS, 94 Mustang GT Rack & Pinion(Thanks to Skip), Cad Tail lights from SoCalliV8 ( RIP) Miss you my friend.

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SoCalli V8
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Re: 92 Front end repair. PICS!

Post by SoCalli V8 »

Great pics Bill, I hope that you made your son work hard next to you so that he gets a realization, of how it is in the "Real World"

Tough Love I know, But it raised me to appreciate the value of money....
`86 V8 Lowered Cargo, extensively modified, shaved bald, wearing the shortest, sluttyest white primer dress....

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GEJ
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Re: 92 Front end repair. PICS!

Post by GEJ »

Looks good Bill.I remember from NECO 07 you had
a electric fan.Were you able to save that??.
Call me Gary

1985 Astro-"Ole Yellar"
1994 LT Astro
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crash
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Re: 92 Front end repair. PICS!

Post by crash »

GREAT WORK! you make it look soooo easy. just like the swap to the newer front end ... sheesh you guys are amazing. how much time in total did the job take?
Rob Image

current rides:
04 Mazda 6 V6 5spd

vans owned: Image
97 Astro AWD (selling by summer .. i think) SOLD
99 Astro LS Sept 08 ASV VOM
94 Astro LT
93 Astro LT
96 Astro LT AWD * parts van*

Topic author
lockdoc
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Joined: Tue Sep 19, 2006 4:50 am
Location: Plymouth Township, PA

Re: 92 Front end repair. PICS!

Post by lockdoc »

crash wrote:GREAT WORK! you make it look soooo easy. just like the swap to the newer front end ... sheesh you guys are amazing. how much time in total did the job take?
I'd say it took around 20 hours total. Boy, that sounds like a lot when put like that. I prefer to say "I did over the weekend".
Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van
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CaptSquid
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Re: 92 Front end repair. PICS!

Post by CaptSquid »

dunedog wrote:2nd picture tells it ALL!!

he'll appreciate things like this many years from now and hopefully the both of you will laugh about it say forty yaers or so down the road. :cheers:
Junior doesn't look too happy.
Mike, Billings, MT, 'MERICA!
92 Safari SLE w/Z Motor (sold to a good home)
98 AWD Stro LS
93 Suburban Silverado 4x4

Look for the MISSING Alien in the Right Seat. AL, PHONE HOME!!!

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Logan
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Re: 92 Front end repair. PICS!

Post by Logan »

And insurance company would have written it off in a heartbeat!! Nice Job Bill! :-)
1988 Astro Shorty full cargo - 350 TBI - 5 speed
1993 Passenger 4X4 Astro 305 TBI V8 -2 speed transfer case 5" custom lift - Built by Lockdoc
2015 Ram Promaster City - work car
2004 AWD Express 5.3
2005 Express 15 passenger 6.0
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LiftedAWDAstro
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Re: 92 Front end repair. PICS!

Post by LiftedAWDAstro »

GEJ wrote:Looks good Bill.I remember from NECO 07 you had
a electric fan.Were you able to save that??.
Wrong van Gary.

Glad to see you guys get the van all fixed back up. It actually looks pretty damn good...just needs to be painted now.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
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potskie
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Re: 92 Front end repair. PICS!

Post by potskie »

Looking Great!!

Now you have to hand him the bill for the parts.
They were yours and you were saving them for something. You didn't wreck the van so he should pay you for the parts.
This was my dads theory as he made me pay him for the grill that was laying around the garage after I broke the one on his truck and used the one from the garage to replace the broken one....... I learned 2 lessons from that. #1. Everyones a comedian. #2. Wrecking yards are cheaper than "convenience" parts.



SoCalli V8 wrote:Tough Love I know, But it raised me to appreciate the value of money....
Back when I was younger every time I broke or wrecked something in/on my parents vehicles I had to A. Repair it or B. replace it. Man o man after a few months of spending every cent I had on all the crap I broke I started driving like a saint and definitely understand the value of money.

Like how it's wayyyyyy better to spend your money on taking a girl out then on replacing a front diff. Because you blew it up hammering the throttle in 4 in a diesel truck that's stuck in a snow bank and suddenly grabs pavement. ](*,)
Image 98 Safari RWD. Stock.
Do you smell what Barack is cookin ?!?!
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crash
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Re: 92 Front end repair. PICS!

Post by crash »

lockdoc wrote: I'd say it took around 20 hours total. Boy, that sounds like a lot when put like that. I prefer to say "I did over the weekend".
LOL.. yes, over the weekend sounds way better. also makes a 'swap' to the new style project sound less intimidating too!
Rob Image

current rides:
04 Mazda 6 V6 5spd

vans owned: Image
97 Astro AWD (selling by summer .. i think) SOLD
99 Astro LS Sept 08 ASV VOM
94 Astro LT
93 Astro LT
96 Astro LT AWD * parts van*
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