1990 Shorty Project.

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rjfalski
I get chills without my van.
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Re: 1990 Shorty Project.

Post by rjfalski »

Yes, the Vortec heads are on the list of goodies to get!

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

The Diamond in the rough.
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IMG_0326.JPG
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doyoulikeithere
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Re: 1990 Shorty Project.

Post by doyoulikeithere »

:prayer: Shwing!
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

A bit of an update:
After getting the short block back from the machine shop, I added a few things.
1. Melling High Volume Oil pump
2. Melling steel oil pump drive shaft (without the plastic retainer)
3. New Oil pan from Jegs
4. One Piece Oil Pan gasket (from Napa)
5. Comp Cam and timing gear - Double roller and plenty of assembly lube \:D/ One thing I did though was stand the engine block on end and dropped the cam in. Worked nice that way.
6. Timing Chain cover (after making sure my dots lined up!)
7. GM Vortec Heads Freshly reworked.
8. installed lifters and push rods (again with plenty of assembly lube) and set pre load.
9. Brand New Water Pump

With the help from the "How to Build a Short Block Chevy with accompanying DVD from Boxwrench.net, I've been able to follow along and go step by step.
Quite Honestly, I was a bit nervous about even attempting this as I've never done anything like this before. I've worked on Jet engines all my life and
Mechanicin' is Mechanicin' but none-the-less, I've never built a 350 before. So far, it's been freakishly easy....I often catch myself thinking "Damn, I must have missed something, cause it's just going to smoothly."

I've preview the next steps in the book, watch that particular section on the DVD then perform that task. Then go back to the book and review what I just assembled making sure I didn't miss anything...So I'm keeping my fingers crossed.
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With some goodies attached
With some goodies attached

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

One thing I forgot to add is what's next.

I removed the power steering gear box as it was toast. Once I install the new one will be able to turn my shorty around so it faces into the garage. I've got gravel on the outside and want to work on smooth concrete...

My next part is the Flexplate. Once that arrives, I will mate :heart: the tranny and engine and slide the two in together. I will put the manifold and headers on after because when I took out the old V6, I had no room to lift...the engine hoist kept hitting the top of the engine compartment...I figure I will have more room if I can get the arm of the hoist down into where the manifold is..I'll get pictures.

Stay tuned!!!

LiftedAWDAstro
I have my van tatooed on my cheeks
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Location: New Haven, NY

Re: 1990 Shorty Project.

Post by LiftedAWDAstro »

Looking good! :cheers:
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

:bounce: As you know, we can never seem to have enough money or time, but when both come along I can usually find a good reason to spend both on this thing. So here are a few pix.

So far on the Engine I've spent
1. Short Block -Pistons and Crank $700 (Bowtie Performance, Lake Taps WA)
2. Comp Cams 270H Cam Hydraulic lifters, Timing gears chain, and push rods $120
3. Flexplate from Jegs $90
4. GM Vortec Heads rebuilt $400. (Bowtie Performance, Lake Taps WA)
5. Melling Oil pump and new oil pan from Jegs $100
6. Alternator from Autozone $105.
7. Paint, gaskets, cleaner and a bunch of other crap. About 200 bucks.
What is that about 1600 so far...I'm replacing everything as I go.

So, not too bad...Of course, cool ain't cheap and if it were, everyone would be cool. But it's just not the way it is.
Attachments
New Flexplate from Jegs along with New 12 pt. bolts from ARP
New Flexplate from Jegs along with New 12 pt. bolts from ARP
What 1600 Bucks and some paint gets me so far.
What 1600 Bucks and some paint gets me so far.

Topic author
rjfalski
I get chills without my van.
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Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

More Stuff...It's kinda like Christmas sometimes....
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Some cool Flame Valve Covers
Some cool Flame Valve Covers
Hedman 68600, MSD and Edlebrock
Hedman 68600, MSD and Edlebrock
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doyoulikeithere
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Re: 1990 Shorty Project.

Post by doyoulikeithere »

:prayer:
Im Jealously waiting for warmer weather, to give my project it's finishing touches!
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

shoot, it's 27 degrees and snowing here in Everett........Global warming my a$$

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 V8 Shorty Project.

Post by rjfalski »

Dry fitting everything up one time before I make the big plunge and shove it all in...After placing my valve covers on and fitting up the Power steering pump and A/C pump, I found the Valve covers to be too Tall...Didn't event think of that....Anyone want to buy them?
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The nerves are begining to build..."Will this all work?" I keep asking myself
The nerves are begining to build..."Will this all work?" I keep asking myself
Making sure it all fits together
Making sure it all fits together

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

Cleaned out the garage and pushed the van out in the driveway. Pulled off all the items on the engine that were temporarily attached and Mated it up to the 700R4. After twisting the torque converter on to the input shaft, it went together quite simple...no binds, no issues. Almost as if it was ment to be. Since my garage isnt' too big, the van will have to sit outside tonight and tomorrow the engine/tranny go in.
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IMG_0364.JPG
IMG_0361.JPG

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

:guitar: It's in! For the most part the install was straight forward. A couple of buddies and some beer and thats all it took. Once we got the assy inplace, I bolted up everything loosly for now. Attaching the headers went ok...Well, put it this way, it's a bitch!. The left ones went in from the bottom and the righ from the forward. Actually the right one was much easier to install. I can now realize how much room there is inside the engine compartment...NOT.

Attached the manifold and called it a night.
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1Gary
I have my van tatooed on my cheeks
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Re: 1990 Shorty Project.

Post by 1Gary »

Nice.How come you had tall valve covers??.Did you need the clearance because of the valve train??.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY

Topic author
rjfalski
I get chills without my van.
Posts: 64
Joined: Sat Nov 06, 2010 6:25 pm

Re: 1990 Shorty Project.

Post by rjfalski »

Actually, I didn't realize there was a difference when I ordered them. When I put the Valve covers on, the a/c pump wouldn't line up into the bracket holes. I wouldn't be able to use my A/C as the a/c pump wouldn't fit on the bracket due to the height of the valve cover. So I re ordered the smaller ones.
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