Page 2 of 2

Re: Rough road roof rack, what NOT to do

Posted: Mon Nov 21, 2011 12:50 pm
by photo_van
Looks good. Can't you get 16ga 6" strap? Seems like it would save a lot on cutting labor.

Re: Rough road roof rack, what NOT to do

Posted: Mon Nov 21, 2011 1:11 pm
by 97CargoCrawler
On the website they said it was 6"X120" but when the quote came it said they only had it in sheets 4' wide! So they quoted for a whole friggin sheet with a 6" strip cut off. I emailed back and asked how much more for another 6 cuts so I'd have a ton (actually 100#) of 6"X120" strips. Still waiting to hear back. I would hope it's not much more since the setup is what consumes time. I can't imagine another 6 slices is a lot of work...but my guess is they charge per cut which sucks. We'll see. I definitely don't want to cut it myself! 16ga. steel is murder for even the best hardware store blade. I might even have them chop me some 6"X6" squares for the portholes and save some longer lengths for the corners. I'm glad I saw this thread...it has me motivated! I wasn't planning on this project until summer....now it might be this weekend!

\:D/

EDIT: OUCH! They want another $50 to make a few more cuts! What a rip-off.

Re: Rough road roof rack, what NOT to do

Posted: Wed Nov 23, 2011 12:28 pm
by 97CargoCrawler
I just pulled the trigger on my steel order. It should be ready for pick-up on Saturday, though I'm gonna press them for it on Friday...I want to get started ASAP!

Photo_van: I'm going to be ordering a square tubing die for my existing hydraulic bender. I should have that in a week or so. If I am capable of making professional looking bends with it I'd be more than happy to make some for you. I think the radius of the bend will be 3". That's a bit less than what I had wanted so I may shop around a bit more and see if I can get something closer to a 6" radius.

Anyway, I will be starting a build thread for my rack in the coming weeks (or days).

:supz:

Re: Rough road roof rack, what NOT to do

Posted: Wed Nov 23, 2011 5:16 pm
by photo_van
Thanks for the offer Cargoman. I'll be keeping a lookout for your progress. Good luck with the fabrication.

Re: Rough road roof rack, what NOT to do

Posted: Sun Nov 27, 2011 8:08 am
by willisworms
EDIT: OUCH! They want another $50 to make a few more cuts! What a rip-off.

Wow! I'm clearly not charging enough. 50 bucks for 6 cuts, crazy! That would be under a minute of extra cut time. for 50 bucks I would shear strips for an hour. Tell you what actually... 6x6 with how big of a hole? I have a ton (literally probably more) of 16ga offcuts. I will shear the 6x6 squares and punch the hole for you free of charge. You pay shipping and I'll send em your way. let me know.

Re: Rough road roof rack, what NOT to do

Posted: Sun Nov 27, 2011 8:32 am
by photo_van
willisworms wrote:EDIT: OUCH! They want another $50 to make a few more cuts! What a rip-off.
Welcome to California!

Re: Rough road roof rack, what NOT to do

Posted: Sun Nov 27, 2011 3:53 pm
by 97CargoCrawler
willisworms wrote: I will shear the 6x6 squares and punch the hole for you free of charge. You pay shipping and I'll send em your way. let me know.

*&*&^$&#%@! Dude! That is one hell of a generous offer! I'm looking into a 3.5" conduit punch. If that doesn't pan out I'm gonna take you up on that. Thanks!

:cheers:

Re: Rough road roof rack, what NOT to do

Posted: Sun Nov 27, 2011 4:07 pm
by Smiliesafari
CC, you better grab that offer. A punch the size you need is grossly expensive.

Re: Rough road roof rack, what NOT to do

Posted: Sun Nov 27, 2011 5:58 pm
by willisworms
Seriously I have so much 16 ga crop around it is no problem. I can punch whatever size hole you need cleanly without warping. It is galvanized coated ( not that flakey stuff, the dull grey ) If you need corner pieces , 6x12 two holes? I can do those too. however many you want to pay to ship.

Willis