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Quick question for fuel pump replacement

Posted: Sun Aug 23, 2009 7:14 pm
by chemist
I have just a quick fuel pump replacement question--for those who have done this job. My GM shop manual says to use a GM fuel sender wrench to get the fuel pump out--do I really need this tool, or will a brass drift and a mallet work?

Thanks!

Re: Quick question for fuel pump replacement

Posted: Sun Aug 23, 2009 7:51 pm
by 'cudapaul
A brass drift and a mallet would work fine.

Just keep a fire extinguisher close by. Always.

Re: Quick question for fuel pump replacement

Posted: Sun Aug 23, 2009 10:40 pm
by ihatemybike
I've done five fuel pump replacements, never once used any "special tools".

Re: Quick question for fuel pump replacement

Posted: Mon Aug 24, 2009 7:10 am
by astrozam
Gm probably has "Special Tools" for changing air fresheners... while I'm sure that there special tool #jjcnbwgfyg7y784r84 would probably help do it a little quicker, there is always a work around somehow and I think from what I've read that most use the brass drift and mallet method.

Re: Quick question for fuel pump replacement

Posted: Mon Aug 24, 2009 8:20 am
by ihatemybike
I think most of the newer vans use a snap ring anyway. Grumpy, Green and Blue (my 2000) all did. Red (my 1994) used the turned ring.

Re: Quick question for fuel pump replacement

Posted: Mon Aug 24, 2009 2:58 pm
by kings-x59
special tool? I did it the naughty way with a hammer and a big screwdriver. I just don't hit it hard enough to make sparks...no problems. tap tap tap tap.... :peep:

Re: Quick question for fuel pump replacement

Posted: Mon Aug 24, 2009 4:25 pm
by SoCalli V8
Jus` like wot they said, gently with a hammer and a large screwdriver. Don`t forget to replace your fuel filter also.

Re: Quick question for fuel pump replacement

Posted: Mon Aug 24, 2009 7:46 pm
by chemist
Tank's out:

Image


No Snap Ring as far as I can see--really rusted though. Got to wonder if those things are crimped down to make it more difficult. I used PB Blaster and beat the he!! out of that retainer... :banghead: Still in there...

Image

Re: Quick question for fuel pump replacement

Posted: Tue Aug 25, 2009 8:17 am
by LiftedAWDAstro
Ummm....why did you cut those high pressure lines? :-s Are you just replacing all of them?

Keep beating on that locking ring. It will come off eventually. They are not crimped.

Re: Quick question for fuel pump replacement

Posted: Tue Aug 25, 2009 8:46 am
by chemist
I only cut 2 lines. They had kinked and discolored at the area they kinked anyway. I figure the extra money wasn't such an issue considering what I'm saving doing this myself...

Re: Quick question for fuel pump replacement

Posted: Tue Aug 25, 2009 8:57 pm
by chemist
Done. Van runs.

Re: Quick question for fuel pump replacement

Posted: Wed Aug 26, 2009 4:52 am
by ihatemybike
Woot! Running vans rule.