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STARTING ISSUES
PLACE ANY ISSUES RELATED TO YOUR VAN NOT STARTING OR STARTING HARD IN HERE.
Topics: 78

78 Topics

574 Posts

Last post Re: 2002 Astro Van Broke down…
by MountainManJoe View the latest post
Tue Jun 11, 2024 10:01 pm
RUNNING ISSUES
PLACE ANY ISSUES RELATED TO HOW YOUR VAN RUNS. IF IT BOGS, HESITATES, BACKFIRES OR JUST PLAIN RUNS LIKE CRAP...THIS IS THE PLACE FOR IT!
Topics: 137

137 Topics

1168 Posts

Last post Re: Mis-Fires driving me CRAZ…
by andyrud View the latest post
Wed Jul 24, 2024 2:33 pm
Starting/Charging system
Battery, alternator, starter, cables, etc.
Topics: 9

9 Topics

116 Posts

Last post Re: 2015 THREAD RESURRECTION
by LAZ 1 View the latest post
Wed Sep 16, 2015 9:14 am
Exhaust System
Manifolds, flexpipe, catalytic converters, mufflers, hangers, piping, EGR etc.
Topics: 66

66 Topics

458 Posts

Last post Re: Exhaust rattle when idling
by Wiley View the latest post
Thu Jun 28, 2018 8:53 am
Cooling System
Radiator, thermostat, water pump, antifreeze, etc.
Topics: 179

179 Topics

1522 Posts

Last post Re: Overheating issue....trie…
by MountainManJoe View the latest post
Sat Apr 13, 2024 8:20 pm
Fuel System
Tank, pump, filter, regulator, injectors and poppet valves etc.
Topics: 8

8 Topics

67 Posts

Last post Re: Standard Motor Product Sp…
by andyrud View the latest post
Fri Jul 26, 2024 8:56 pm
Air Intake
Air filter, throttle, sensors, vacuum, etc.
Topics: 3

3 Topics

15 Posts

Last post Re: I unplug the MAF Sensor, …
by Bret Schmerker View the latest post
Thu Oct 14, 2021 9:19 am

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705 topics

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Last post

Sticky oil cooler manifold and line removal

Last post by Wiley « Tue Jan 01, 2019 10:25 pm
Replies: 46
by astrozam » Fri Oct 27, 2006 10:58 am
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Alright, heres a project I've been contemplating for a little while, what to do with the leaking oil cooler lines. I have read of others changing...
46 Replies

45174 Views

Last post by Wiley
Tue Jan 01, 2019 10:25 pm
Sticky Holy Grail of 4.3L info

Last post by markinnh « Wed Apr 16, 2014 8:45 am
Replies: 18
by BLAZER » Sun Sep 24, 2006 8:56 am
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2
Rebuilding the New Chevy 262, Doug Anderson, Automotive Rebuilder, April 2000
Thanks to all of those who have contributed information for this...
18 Replies

37235 Views

Last post by markinnh
Wed Apr 16, 2014 8:45 am
Sticky '96 - '02 4.3 CSFI to MPFI Injector upgrade kit.

Last post by BBSig « Thu Sep 27, 2012 8:28 am
Replies: 10
by v8famvan » Mon Sep 18, 2006 7:55 pm

Originally posted on A/S on April 04 2006,8:34

As some people have needed it, I have condensed a bulletin from GM so that everyone could access it....

10 Replies

35589 Views

Last post by BBSig
Thu Sep 27, 2012 8:28 am
Sticky 4.3 engine I.D/Rear end codes

Last post by doyoulikeithere « Wed Mar 02, 2011 8:38 am
Replies: 2
by astrozam » Wed Sep 13, 2006 8:15 am

Originally posted by WACK an ( A.S community member )
Info from Overland vans, engine I.D from 8th digit in VIN
also contains rpo codes for rear diff

2 Replies

12962 Views

Last post by doyoulikeithere
Wed Mar 02, 2011 8:38 am
Sticky CPI...spider R&R, Fuel pressure regulator R&R

Last post by breeze9 « Tue Jul 20, 2010 8:00 am
Replies: 6
by BLAZER » Sun Sep 24, 2006 8:49 am

NOTE: all pictures were linked from another site, original hoster must have deleted. I will be searching for new ones and/or update/edit this post to...

6 Replies

15587 Views

Last post by breeze9
Tue Jul 20, 2010 8:00 am
Sticky Oil cooler line REPAIR

Last post by LiftedAWDAstro « Mon Jun 22, 2009 3:28 am
Replies: 4
by 97CargoCrawler » Sun Jun 21, 2009 12:55 pm

We have a thread on how to remove the oil cooler lines and manifold but not one on how to repair them. My oil cooler lines have been leaking really...

4 Replies

14690 Views

Last post by LiftedAWDAstro
Mon Jun 22, 2009 3:28 am
Sticky 1995-2005 UPGRADES - Engine, Suspension, and MORE!!!

Last post by ScottS « Sun Feb 01, 2009 4:04 am
Replies: 1
by dakleenupman » Fri Dec 29, 2006 10:35 am

Weblinks will be provided if any to provide. All information I believe to be correct. If in doubt, always contact manufacturer. I am not responsible...

1 Replies

12734 Views

Last post by ScottS
Sun Feb 01, 2009 4:04 am
Sticky Firing order 4.3

Last post by GEJ « Fri Jun 13, 2008 11:06 pm
Replies: 4
by astrozam » Wed Sep 13, 2006 8:39 am

Info originally posted by PJ an ( A.S community member )

4 Replies

19881 Views

Last post by GEJ
Fri Jun 13, 2008 11:06 pm
Sticky Fix for oil cooler lines!

Last post by rlsllc « Tue Jan 08, 2008 3:58 pm
Replies: 13
by dragonvan » Tue Jun 12, 2007 7:38 am

Ahhh, the wonderful GM leaking oil cooler lines. :vom: I have replaced so many oil lines I could easily fill the back of my astro with all of them....

13 Replies

21822 Views

Last post by rlsllc
Tue Jan 08, 2008 3:58 pm
Heads need rebuilt! Any tips?

Last post by Bret Schmerker « Wed Dec 14, 2022 1:34 pm
Replies: 9
by LaGrasta » Thu Jul 28, 2022 3:16 pm

MY 246k '98 still runs fantastic and serves multiple purposes for our family. I've been chasing a poor idle for awhile and finally gave up and took...

9 Replies

2354 Views

Last post by Bret Schmerker
Wed Dec 14, 2022 1:34 pm
Runs crappy

Last post by MountainManJoe « Wed Aug 17, 2022 8:42 pm
Replies: 3
by jerryjerry05 » Tue Aug 02, 2022 6:55 am

1999 Astro white cargo van with the v-6
Been having trouble for ever,maybe 3 months. Can't drive it now as it really runs bad after it warms up.
Not...

3 Replies

1253 Views

Last post by MountainManJoe
Wed Aug 17, 2022 8:42 pm
Fuel Pressure vs. MPG v. Performance

Last post by macsveen « Wed Sep 08, 2021 8:33 am
Replies: 6
by macsveen » Sun Sep 05, 2021 5:11 pm

Hey there,

I have a fuel pump question.

A couple of years ago I had SPR Performance Mod my TBI, it was suggested that I also up the pressure with a...

6 Replies

983 Views

Last post by macsveen
Wed Sep 08, 2021 8:33 am
DIY: Astro AWD Motor Mount Replacement Energy Suspension

Last post by Bret Schmerker « Tue Apr 27, 2021 7:58 pm
Replies: 17
by Stroverlander » Sat Jul 26, 2014 4:19 pm
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While I've seen some info for replacing motor mounts on our Astro / Safari vans, it seemed to be for RWD and with AWD being a bit different, I...
17 Replies

19553 Views

Last post by Bret Schmerker
Tue Apr 27, 2021 7:58 pm
Oil pan drop for Timing cover?

Last post by Astrophysics « Thu Mar 25, 2021 9:31 pm
Replies: 4
by ExtraParts » Wed Oct 17, 2018 7:05 pm

Do i really need to drop the oil pan on an 03 to replace the timing cover? Looks pretty straight forward to me but chiltons and other users have said...

4 Replies

2900 Views

Last post by Astrophysics
Thu Mar 25, 2021 9:31 pm
Is the 4.3L an 'Interferrence' motor

Last post by Captn. Crunch « Fri Dec 13, 2019 3:32 pm
Replies: 6
by WE7X » Sat Nov 23, 2019 10:37 pm

My 98 van
If a timing chain breaks, do the pistons usually hit any open valves?
215K, and today the engine started and ran fine for 30 minutes,...

6 Replies

6265 Views

Last post by Captn. Crunch
Fri Dec 13, 2019 3:32 pm
3rd gen Fuel Tank: size and dimensions

Last post by forrestmccarthy « Sat Oct 26, 2019 12:33 am
Replies: 3
by forrestmccarthy » Wed Oct 09, 2019 11:09 am

I’m planning to proactively replace the fuel pump on my 2004 Astro. While I’m at it I would like to replace my 22-gallon fuel tank with a 27-gallon...

3 Replies

2778 Views

Last post by forrestmccarthy
Sat Oct 26, 2019 12:33 am
Oh boy, engine won't rev.

Last post by rpjn59 « Wed Jul 10, 2019 8:05 pm
Replies: 7
by rpjn59 » Sat Jul 06, 2019 4:59 pm

Well, I might have really did it! Last night, driving home crossing over a surface road, I had my '04 astro in cruise control. As I went up the...

7 Replies

3788 Views

Last post by rpjn59
Wed Jul 10, 2019 8:05 pm
AWD 2000 motor mounts

Last post by Mmusicman « Sun May 05, 2019 5:21 pm
Replies: 2
by adcolor » Tue Apr 30, 2019 9:16 am

Ok, I know there are several write ups on this, and I am not attempting to replace them, but add 'what I learned'. No discussion on older or RWD....

2 Replies

2123 Views

Last post by Mmusicman
Sun May 05, 2019 5:21 pm
Fuel pump on e-bay

Last post by tomas « Mon Nov 19, 2018 7:10 pm
Replies: 1
by WE7X » Thu Oct 11, 2018 8:12 pm

If anypone is interested,
I just received a brand new AC Delco fuel pump (In original AC Delco packaging). It was on E-bay for $110.
That is the...

1 Replies

1956 Views

Last post by tomas
Mon Nov 19, 2018 7:10 pm
Cant turn crank...

Last post by ExtraParts « Thu Oct 18, 2018 8:14 pm
Replies: 4
by ExtraParts » Wed Oct 17, 2018 10:30 pm

Finally got down behind the timing cover and confirmed the chain is loose, now after i put the harmonic balancer and main pully back on, i cant get...

4 Replies

2799 Views

Last post by ExtraParts
Thu Oct 18, 2018 8:14 pm
1986 GMC 1987 Chevy Pre OBD II Reader help OBD1

Last post by Astrophysics « Sat Aug 11, 2018 10:20 am
Replies: 1
by macsveen » Mon Aug 06, 2018 12:59 pm

Hey there, I'm trying to use an ALDL cable and a laptop or phone/tablet to read realtime data.

I'm not a programmer, I have the original first gen...

1 Replies

2560 Views

Last post by Astrophysics
Sat Aug 11, 2018 10:20 am
Oil leaks

Last post by gillang « Wed Jul 18, 2018 8:13 am
Replies: 9
by gillang » Mon Jun 11, 2018 3:36 pm

Just bought an Astro van 2002 that has a big engine oil leak. Don't know from where it comes yet. Has anybody been lucky in using these stop leak...

9 Replies

4748 Views

Last post by gillang
Wed Jul 18, 2018 8:13 am
Methanol harmful

Last post by gillang « Thu Jun 14, 2018 2:36 pm
Replies: 2
by gillang » Wed Jun 13, 2018 10:23 am

They say your engine wasn't designed to use methanol in gas. Don't use gas that contains methanol. What do you do when you go to the US

2 Replies

2321 Views

Last post by gillang
Thu Jun 14, 2018 2:36 pm
Service engine oil

Last post by Astrophysics « Wed Jun 13, 2018 2:11 pm
Replies: 3
by gillang » Tue Jun 12, 2018 11:04 am

Unless I'm wrong, seems there's no warning light in a 2002 Astro that can come on when it's time to change the motor oil, right ?

3 Replies

2727 Views

Last post by Astrophysics
Wed Jun 13, 2018 2:11 pm
Hesitate when first entering the freeway, not choked correct

Last post by LaGrasta « Mon Apr 09, 2018 8:00 am
Replies: 11
by LaGrasta » Fri Apr 12, 2013 1:47 pm

Something new has been happening these past few months, can't figure it out.

Background:
186k miles
fairly new rebuild on rear end and trans
tune...

11 Replies

7189 Views

Last post by LaGrasta
Mon Apr 09, 2018 8:00 am
Electrical problem/fusebox

Last post by Harri « Sun Apr 01, 2018 9:52 am
Replies: 3
by Harri » Sun Mar 25, 2018 9:28 am

Hi guys, it's been REAL long time since I visited here...Anyone have ideas where to find fusebox which is inside car, founded the one under hood but...

3 Replies

2919 Views

Last post by Harri
Sun Apr 01, 2018 9:52 am
High Pressure-Where is oil pressure sensor and relief valve?

Last post by x92560 « Sat Mar 03, 2018 4:18 pm
Replies: 6
by x92560 » Wed Sep 27, 2017 11:33 am

I have a 1992 AWD Astro that is having high oil pressure readings on the dash. It runs 60-80PSI right now when driving. Idle pressure shows 40-60PSI....

6 Replies

5398 Views

Last post by x92560
Sat Mar 03, 2018 4:18 pm
Motor mounts maybe an issue?

Last post by Wiley « Sun Jan 14, 2018 7:59 am
Replies: 2
by marco10 » Tue Nov 21, 2017 2:03 pm

Recently I have been feeling and hearing some vibration in the van when accelerating from a stop. Could this be motor mounts? Transmission mount? How...

2 Replies

3081 Views

Last post by Wiley
Sun Jan 14, 2018 7:59 am
Trans cooler line o ring size?

Last post by Stroverlander « Fri Nov 24, 2017 5:06 pm
Replies: 2
by Spdcrazy » Tue Nov 14, 2017 5:30 pm

Anyone know what size they are? I believe mine are toast.

03 AWD

2 Replies

2926 Views

Last post by Stroverlander
Fri Nov 24, 2017 5:06 pm
RUNNING HOT

Last post by PatAus « Tue Oct 24, 2017 12:05 pm
Replies: 4
by PatAus » Fri Oct 20, 2017 1:53 pm

looking for advice...

Ive noticed above average operating temperatures in my 2002 AWD. Even to the point where it was almost on the redline before I...

4 Replies

3262 Views

Last post by PatAus
Tue Oct 24, 2017 12:05 pm
General Tune Up?

Last post by ROCKNBLUES « Thu Sep 07, 2017 8:02 am
Replies: 4
by ROCKNBLUES » Tue Sep 05, 2017 8:41 am

Hi Folks,
I've been a pretty good mechanic on older vehicles for fifty years, but I have no idea what to do or where to start on my New To Me Astro...

4 Replies

3762 Views

Last post by ROCKNBLUES
Thu Sep 07, 2017 8:02 am
Head Gasket Leak? Piston Broke !

Last post by blacknome « Wed Sep 06, 2017 8:25 pm
Replies: 4
by doyoulikeithere » Mon Sep 04, 2017 11:12 am

20170904_083840.jpg

4 Replies

3741 Views

Last post by blacknome
Wed Sep 06, 2017 8:25 pm
vibration

Last post by rydeon « Sat Sep 02, 2017 3:45 pm

by rydeon » Sat Sep 02, 2017 3:45 pm

2000 chevy astro van with strange vibration. Pretty vague question but it vibrates at idle so bad it will spin a coffee cup in the cup holder. At...

0 Replies

2764 Views

Last post by rydeon
Sat Sep 02, 2017 3:45 pm
Hit Pothole. Now Cylinder 5 misfire code.

Last post by marco10 « Thu Jun 15, 2017 3:42 am

by marco10 » Thu Jun 15, 2017 3:42 am

On the highway this morning. Hit a pothole and right away engine light starts flashing. The van was idling rough when I stopped. Reader gave a...

0 Replies

3116 Views

Last post by marco10
Thu Jun 15, 2017 3:42 am
Heater Control Valve, Hoses, W/Aux Heat

Last post by Vanjoe « Sat Apr 22, 2017 7:43 am
Replies: 9
by speedway73 » Sat Apr 15, 2017 10:37 pm

Hey Guys!

Let me start out by saying what an awesome site this is. VERY informative.

I'm a new member and need your input. I've got a '96 Astro...

9 Replies

6836 Views

Last post by Vanjoe
Sat Apr 22, 2017 7:43 am
Accelerator / throttle cable replacement.

Last post by Triple « Wed Nov 16, 2016 10:44 am

by Triple » Wed Nov 16, 2016 10:44 am

The throttle cable in my 95 Safari is fraying on the throttle body side (at least, could be even worse than what I can see). Right now the stickiness...

0 Replies

2900 Views

Last post by Triple
Wed Nov 16, 2016 10:44 am
Are fuel pumps multi-speed?

Last post by rlyoung « Thu Sep 29, 2016 12:14 pm
Replies: 4
by rlyoung » Tue Sep 13, 2016 7:15 pm

I was in the remote mountains and the van had a hesitation when passing. I didn't try passing after that, and at this point I'm thinking it was bad...

4 Replies

3792 Views

Last post by rlyoung
Thu Sep 29, 2016 12:14 pm
engine

Last post by Captn. Crunch « Fri Sep 09, 2016 5:43 am
Replies: 1
by harley42 » Thu Sep 08, 2016 10:08 pm

I have a 1996 Astro. It won't start. The compression on cyl 1 is low 70lbs. It does not burn oil. If it has burned valves, how did that happen. Do i...

1 Replies

2603 Views

Last post by Captn. Crunch
Fri Sep 09, 2016 5:43 am
Wet floor

Last post by astrozam « Sun Jun 19, 2016 12:43 pm
Replies: 1
by rooster4 » Sun Jun 19, 2016 6:48 am

Passenger side floorboard getting water dripped on it could it be condensation from the AC unit is there a drain plug that may be clogged like on my...

1 Replies

2703 Views

Last post by astrozam
Sun Jun 19, 2016 12:43 pm
Guidance please! Burning oil.

Last post by Mmusicman « Wed Mar 09, 2016 5:19 pm
Replies: 6
by freedomfarmer » Sat Mar 05, 2016 10:07 am

Hello, this is my first post. Young traveler, first Van, 95 Chevy Astro 60,000 miles. I seem to have burned/lost 2 quarts of oil in 500 miles. Not...

6 Replies

4699 Views

Last post by Mmusicman
Wed Mar 09, 2016 5:19 pm
Cams and lifters

Last post by Mmusicman « Mon Feb 29, 2016 1:07 pm
Replies: 5
by Smiliesafari » Mon Feb 22, 2016 9:00 am

Something I've been wondering about for some time. Is there any reason why you can't put roller lifters on a flat tappet cam?

5 Replies

4904 Views

Last post by Mmusicman
Mon Feb 29, 2016 1:07 pm
92 Astro Van Air Cleaner Air Temp Thermostat

Last post by WoodButcher « Sun Oct 25, 2015 6:37 am
Replies: 1
by Roadwarrior » Sat Oct 24, 2015 10:52 pm

Hello everyone. New guy here. I bought a 92 Astro from the original owner that is in incredible condition. Finally got in the doghouse to change the...

1 Replies

2815 Views

Last post by WoodButcher
Sun Oct 25, 2015 6:37 am
P1345 code and won't pass CA smog

Last post by Lavey « Sat Sep 19, 2015 6:15 pm
Replies: 8
by Lavey » Sun Dec 01, 2013 2:41 pm

Hi guys,
2002 Astro
145000 mi
4.3 V6
Ca vehicle
I had my van throw the P1345 code last summer and I chose to get a ScanGauge II to clear the code. I...

8 Replies

7363 Views

Last post by Lavey
Sat Sep 19, 2015 6:15 pm
2005 PCV Valve & Vacuum Issue

Last post by roamineye « Sun Aug 16, 2015 7:42 pm
Replies: 10
by roamineye » Sat Aug 15, 2015 6:05 am

Finally got my 05 stock Astro running much better - replaced the extremely worn distributor with a new one and made a world of difference! But it...

10 Replies

7234 Views

Last post by roamineye
Sun Aug 16, 2015 7:42 pm
'05 AWD Astro Running Rough

Last post by roamineye « Tue Jul 21, 2015 3:30 pm
Replies: 7
by roamineye » Sun Jul 19, 2015 8:21 am

Hi, All - I recently purchased an '05 AWD Astro that is bone stock with ~ 150K miles, and am in the process of making it reliable for use as a daily...

7 Replies

5476 Views

Last post by roamineye
Tue Jul 21, 2015 3:30 pm
running rough--all rpm's

Last post by tommy « Mon Jun 22, 2015 12:32 pm
Replies: 18
by tommy » Mon May 24, 2010 6:17 pm
1

2
hi everyone.
'95 astro, w engine. 219,000 miles. i've owned it for 12 years and 150k miles. so far it's been mostly great. in years past, I have...
18 Replies

11575 Views

Last post by tommy
Mon Jun 22, 2015 12:32 pm
Fuel Issue

Last post by MickJack60 « Sun Jun 14, 2015 10:52 am
Replies: 2
by MickJack60 » Sun Jun 14, 2015 5:53 am

My daughter acquired a 1994 GMC Safari van that had been sitting for 3 or 4 years ( the ole guy that had it started it up occasionally during the...

2 Replies

3319 Views

Last post by MickJack60
Sun Jun 14, 2015 10:52 am
1987 Astro Shutdown problem

Last post by VanGeorge « Sat Jun 13, 2015 3:23 pm
Replies: 4
by VanGeorge » Wed May 13, 2015 5:23 pm

I was driving my 1987 Astro and it just died so I went to get my trailer and took it home.

The next day I went out and just checked to see if it...

4 Replies

4514 Views

Last post by VanGeorge
Sat Jun 13, 2015 3:23 pm
Remove Computer and convert to Carbureator

Last post by AstroWill « Thu Apr 16, 2015 1:14 pm
Replies: 1
by VanGeorge » Mon Apr 13, 2015 4:18 pm

I am considering converting my 1987 Astro from Computer to a carburetor. I Has anyone here ever done this and if so can you direct me to the link...

1 Replies

3061 Views

Last post by AstroWill
Thu Apr 16, 2015 1:14 pm
Steps to replace throttle cable

Last post by travisgriggs « Sat Mar 14, 2015 1:20 pm

by travisgriggs » Sat Mar 14, 2015 1:20 pm

I broke my throttle cable. I've got the old one out. But I am not sure best procedure/steps to follow to put new one in. Is it best to do throttle...

0 Replies

2638 Views

Last post by travisgriggs
Sat Mar 14, 2015 1:20 pm

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