How to attach new rear door with this rust issue

FROM BUFFING YOUR PAINT, TO REPLACING CRINKLED FENDERS TO SWAPPING A NEWER FRONT END ON, TO SHAVING DOOR HANDLES. TO REPLACING DOOR HANDLES OR INSTALLING CUSTOM TAIL LIGHTS, POST THEM HERE.
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Mikepmacc
I am merely driving my van
I am merely driving my van
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Joined: Tue Apr 08, 2025 10:14 am

How to attach new rear door with this rust issue

Post by Mikepmacc »

So our rear door is hanging and needs replaced but there is a rust problem where the bottom hinge attaches. Anyone have an idea how to fix this? I was thinking about welding a new piece on.
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MountainManJoe
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I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
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Re: How to attach new rear door with this rust issue

Post by MountainManJoe »

Welcome to the forum. Looks like it might be time for a new vehicle.
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augidog
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I am smitten with my van
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Joined: Thu Mar 13, 2025 4:43 pm
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Re: How to attach new rear door with this rust issue

Post by augidog »

MountainManJoe wrote: ↑Tue Apr 08, 2025 7:27 pm Welcome to the forum. Looks like it might be time for a new vehicle.
I too have to wonder what the underside looks like. If the unibody in general looks that bad, the hinge area is the least of your worries.
1995 Astro AWD Base Upfitter Hi-Top (the one)
1994 Astro AWD LT (the parts donor)
2000 Astro RWD Cargo (the grocery getter)
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