AWD Upper ball joints

ANYTHING TO DO WITH MAKING YOUR VAN MOVE EXCEPT FOR THE ENGINE ITSELF.
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ihatemybike
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AWD Upper ball joints

Post by ihatemybike »

Trying to remove the front differential from Grumpy. How do you separate the upper ball joints, none of the joint separation tools fit between the CV boots and the ball joint. I've been smacking the side of the steering knuckle with a hammer, but it doesn't want to pop.

Do I need a pickle fork? I was hoping to not to destroy anything.
Aaron

2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86

LiftedAWDAstro
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Re: AWD Upper ball joints

Post by LiftedAWDAstro »

How are you supporting the weight of the front end? Make sure the lower control arm is as low as it will go. You then take a 3# hammer and whack the knuckle right next to where the ball joint is. The tension on the rubber bushings in the upper control arm usually pulls the ball joint out. Installation will require using a jack under the lower ball joint and lifting it up into the upper control arm enough to get the nut on.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

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Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Topic author
ihatemybike
I plan to be buried in my van
I plan to be buried in my van
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Joined: Sun Jan 06, 2008 6:57 pm
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Re: AWD Upper ball joints

Post by ihatemybike »

Front end is being held up by jack stands on the sub frame, A-arms are just hanging there.

These rubber bushing have 300k miles on them, just like everything else it seems. The upper ball joints are still the originals, so I suspect the whole front end is.
Aaron

2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
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GEJ
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Re: AWD Upper ball joints

Post by GEJ »

Aaron,
You might find that the angle the top ball joint is hanging by is hanging it up a bit.Try to support it just a bit by the jack under the bottom ball joint so the angle isn't so great and then hit it with a hammer.Might pop then.
Call me Gary

1985 Astro-"Ole Yellar"
1994 LT Astro
1981 Winnebago-"Baby"
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Topic author
ihatemybike
I plan to be buried in my van
I plan to be buried in my van
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Location: Elgin, IL

Re: AWD Upper ball joints

Post by ihatemybike »

Gary, tried that too.

I have an idea to make a custom tool.
Aaron

2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
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Smiliesafari
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Re: AWD Upper ball joints

Post by Smiliesafari »

Just like Dean said........beat the H out of it. I'd beat on the ball joint stud. Doesn't matter you'll ruin it. It's getting replaced anyway. \:D/
1996 Safari SLX Hotair balloon transport vehicle

Topic author
ihatemybike
I plan to be buried in my van
I plan to be buried in my van
Posts: 2224
Joined: Sun Jan 06, 2008 6:57 pm
Location: Elgin, IL

Re: AWD Upper ball joints

Post by ihatemybike »

Figured it out, just had to hit the steering knuckle a different way. I'd been hitting it on the side where the ball joint stud goes, hit down on the top of knuckle once and it popped.

Who said I was replacing the ball joint? #-o
Aaron

2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
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Smiliesafari
I have my van tatooed on my cheeks
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Re: AWD Upper ball joints

Post by Smiliesafari »

I guess I read something between the lines. :-# If they're sloppy now would be a good time. \:D/
1996 Safari SLX Hotair balloon transport vehicle

Topic author
ihatemybike
I plan to be buried in my van
I plan to be buried in my van
Posts: 2224
Joined: Sun Jan 06, 2008 6:57 pm
Location: Elgin, IL

Re: AWD Upper ball joints

Post by ihatemybike »

I'm just trying to get Grumpy rolling enough for me to go get a trans for Green.

I have all the front end parts sitting around, cause I was going to replace Blue's, but it got totaled before I had a chance.

I guess when I'm putting in Grumpy's replacement diff I'll install all that stuff.
Aaron

2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
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ScottS
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Re: AWD Upper ball joints

Post by ScottS »

You know I don't remember having to take the ball joints apart when I pulled the front diff out if my 97. I think I wuold have remembered that .
I am getting old though.
1998 Safari AWD NE OHIO
1995 Safari AWD

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