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'90 Astro engine change

Posted: Wed Apr 15, 2009 6:21 pm
by BLAZER
Was a raining, dreary day again for the 5 day in a row so figured I would work on Astro a little bit. Hey, only took me 4 yrs to get firebird running, this one is only been sittin' 2 yrs so I'm ahead of schedule =D> :whistle: Ended up gettin' old motor completely out today, start to finish and started stripping other motor which came out of a 91 4x4 S10. My garage looks like an episode of Overhaulin, big pile of unsued parts =D> I had to pull TC out also as I couldn't turn motor over to get all the convertor bolts. I also learned from my brother in law who owns a shop and has to watch labor, remove the least if possible, but in this case, most of stuff needed to come off. I would have liked to drop subframe and rolled out front, but couldn't get it high enough in garage, so intake had to come off so I could get cherry picker low enough to pull out front and it was a tight fit.
For those of you newer people who might not know, I bought this van from Skippy 2 yrs ago in hopes of a V8 conversion, things changed. He bought it from an old AS.com member, but never took physical possession of it as PO lived in Cleveland, Chops stored it for SKip, I picked it up in Cleveland from Chops. The PO said there was coolant in motor, started removing top end. I saw no evidence of coolant when I removed intake or valve covers. I tried with all my might to turn motor over once I got it out, no go. I decided to pull spark plugs.....Uh oh, found the problem...rusty water came rushing out of one of the holes, must have blown a head gasket and leaked into cyl. Guess that motor is junk.
Have to get some degreaser, hose down donor motor, then swap parts and back in. I will try to update as I go, but being layed off, I need to buy new gaskets, oil pump, and oh, frame motor mounts are shot so those need changed..it maybe a few weeks, month before I update again, least I got it started. :D
Oh and I believe this thing must have been in a slight front end wreck on dr's side. Some of the front parts had been off and marked, lower core support had a slight bend on the one side. Didn't look like anything major, but something happened at one time.


Enjoy the pics.
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Easy removable front support, 3 bolts on each side, changed to solid front in 95
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gettin ready to pull
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comin' out
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inside view
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It's out
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Donor motor
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Re: '90 Astro engine change

Posted: Thu Apr 16, 2009 11:14 pm
by skippy
Great job Marty , can't wait to see her running . so glad you didn't junk her . that would have been a waste of a good astro . #-o #-o

Re: '90 Astro engine change

Posted: Fri Apr 17, 2009 5:02 am
by Smiliesafari
Ditto.........Glad to see you working on it. The last Astro I swapped engines in I took it out the front. I don't think I'll do that again. The next time I'll remove the sub-frame. I think it will be a lot less work just because you don't have to disassemble the engine. \:D/

Re: '90 Astro engine change

Posted: Fri Apr 17, 2009 7:38 am
by Rebel
Now these pics bring back a few memories. Great job Marty and yep..is a start. Hang in there,,it'll happen. Who said that ? the one with the life long project.lol