4L80E swap

ANYTHING RELATED TO MANUAL OR AUTO TRANSMISSIONS GOES HERE.
Post Reply
User avatar

Topic author
Mr_Roboto
I sleep in my van
Posts: 537
Joined: Tue Sep 19, 2006 2:12 pm
Been thanked: 2 times

4L80E swap

Post by Mr_Roboto »

I don't seem to have posted a thread here, but figure what the hell I probably should. This isn't 100% done, but it's definitely in progress. It's an 89 Astro that originally had a 700R4 in it. After taking a few of these transmissions out, I decided that I wanted more durability and to ditch the TV cable which would limit my intake selection. I scored the 4L80E I'm using and a US Gear Under drive unit for $150 off Craigslist. Hell of a score from a guy that just wanted it gone. I have a reciept for $2200 for the Under Drive unit alone! That will effectively make my 3.0s 3.73s with this transmission. We'll see what I think of it after I use it some. I've got a long way to get to that point.

Image

First, I started with a lot of measurement, fitting etc. How I determined that the engine was in the right position was I measured the spacing of the engine to dog house both before and after the swap. By it being the same I knew that the trans was in the right spot.

Image

There was no way to use the stock mounts, moving the cross member back is damn near impossible. I decided the best way to deal with this was sister a piece up, make some caps and notch the crossmember for the trans.

Image

This is the first iteration of the brace I made. It turned out to be too short. I had to cut it out and redo it. I guess I should have measured twice.

Image

If you notice, I didn't cut all the way through. The reason for this was I wanted everything to line up, so I started the cuts, welded it up then cut the piece all the way out.

Image

Welded in and ready for cutting. I had been having some welder issues, so it turned out to be really nasty welding. She's strong, just really really ugly.

Image

The really screwy thing is I'm using darn near a stock rod based column shift linkage. It took a lot of tweaking but I found the right configuration totally on accident when trying to fit a floor shifter. She shifts awesome right now.

Image

I had to bend the "7" shaped shift rod some to make everything fit together. I also had to lower the pivot point for the rod that goes to the trans.

Image

This is a photo of me trying to get everything aligned right for the linkage to work. Honestly it didn't work out worth squat, although I could probably fix some of that by adding some washers under the mount. It doesn't seem to matter though, it still shifts awesome.

Image

I used the upper arm, it came with the 80. I tried the T400 one and the 700R4 ones but just couldn't get things to fall into place.

Image

Here you can see it mounted for the final fitment. I ended up capping the ends, reinforcing/grinding on welds and then priming and painting to hide my welding sins. . If you notice I don't have any clearancing in the subframe here. It's not needed for just the 80, however with the under drive I did have to cut a small notch in it for clearances. This box is HEAVY, definitely a 2 man job to install. I could do the 60E myself, next time this has to go in our out I'm getting a transmission jack!

A word about yokes. Due to the under drive and many 4L80Es having fixed yokes at the transmission I decided to use a slip style drive shaft. I ended up getting the rear most half of a 1 ton Chevy truck. I also had to switch from a long pinion yoke back to a short pinion yoke on my 9". Overall I had a ton of hours into doing this, but hopefully someone will be able to get by with a lot less research now due to this being out there.

Right now where I stand with this, I'm fighting the Megashift transmission computer. I'll post some stuff up when I get a chance to on that.
User avatar

mdmead
ASV Supporter
ASV Supporter
Posts: 2153
Joined: Sun Sep 10, 2006 6:45 pm
Location: Selah, WA
Been thanked: 1 time
Contact:

Re: 4L80E swap

Post by mdmead »

Cool swap!
Matt
Selah, WA
-96 GMC Safari AWD Hi-Top Conversion -->Stalled 5.3L swap & 5" lift
-74 Ford Bronco -->Far from perfect but mine!
-99 V-10 Ford Super Duty Super Cab 4x4 -->Stock with 285 Cooper ATs
-00 Ford Focus Wagon -->The Red Turd
-95 Ford 24' Class C Motorhome -->My big block sleeper
-07 Can-Am Outlander XT -->My yellow 4x4 quad for work & play
-04 Ski Doo REV Summit -->Still several chassis behind!


No new projects until the current ones are done!
Post Reply