Transfer Case Cable Shifter

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Topic author
LiftedAWDAstro
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
Posts: 4379
Joined: Sat Sep 09, 2006 3:35 pm
Location: New Haven, NY

Transfer Case Cable Shifter

Post by LiftedAWDAstro »

When I installed the 10 gallon hydraulic tank between the front seats, I had to remove the floor mounted transfer case shifter. I used the hole in the floor to run the hydraulic hoses. I first measured the amount of throw I needed to shift the t-case from 2WD HI to 4WD LO and found I needed 2.75". I then looked through McMaster-Carr and found some heavy duty low friction 4 foot long cables. Cable part numbers 1338K21. These are threaded ends at 1/4"-28. I also ordered some clevis rod ends and ball joints to mount on the ends. Total cost on these parts was under $130 and I got enough to build 2 shifters.

I then just started measuring and figuring out how I was gonna make the cables go smoothly. I think the pics will speak for themselves more or less.

The brass handles and bushing was made by my buddy Bill who has helped with most every step of the SPB's build from the first OLV lift to the SAS and the herculining.

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Bolted to the floor in 3 places and also bolted to the seat frame.

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Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Topic author
LiftedAWDAstro
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
Posts: 4379
Joined: Sat Sep 09, 2006 3:35 pm
Location: New Haven, NY

Re: Transfer Case Cable Shifter

Post by LiftedAWDAstro »

Once the cables and shifters were complete I needed to make the bracket to hold the cable so I could connect it to the transfer case. The second cable is not used currently. My plan is to build a D D Machine doubler using the existing 231 and adding a NP241C transfer case behind it.

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Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
User avatar

potskie
I sleep in my van
I sleep in my van
Posts: 769
Joined: Sat Jun 09, 2007 9:13 am
Location: Waterloo, ON

Re: Transfer Case Cable Shifter

Post by potskie »

Lookin good. But I think that stick is gunna get awfully annoying after a few crawls. It doesn't leave much room for your knee after a downward slam coming off a decent rock.
Image 98 Safari RWD. Stock.
Do you smell what Barack is cookin ?!?!

Topic author
LiftedAWDAstro
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
Posts: 4379
Joined: Sat Sep 09, 2006 3:35 pm
Location: New Haven, NY

Re: Transfer Case Cable Shifter

Post by LiftedAWDAstro »

You are correct...I plan to remount it straight(er) this spring. I was a little slow in getting this done and winter was approaching.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

1996astro
I get chills without my van.
I get chills without my van.
Posts: 98
Joined: Thu Jan 24, 2008 7:12 pm

Re: Transfer Case Cable Shifter

Post by 1996astro »

Thanks again Dean for posting the write up on here! I say it in my head everytime but I'll say it on here the SPB is simply AMAZING! :supz:
Brandon
Bay City, MI

1997 Astro LT 4x4 48,000 Miles,
Custom Lift: 3" body spacers, torsion keys,
4" leaf spring relocation mounts (by ME),
added a leaf spring from a 94 S10 blazer.
All this gives me 5-6 inches of lift.
General Grabber AT2 31X10.50R15
Custom fit Brush guard
Western 7' 6" plow pictures coming soon...
Image
1997 Buick Century 198,000 miles
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