Quick question for fuel pump replacement
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Topic author - I finally get the smurf thing
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- Location: Pocono Mts, PA
Quick question for fuel pump replacement
I have just a quick fuel pump replacement question--for those who have done this job. My GM shop manual says to use a GM fuel sender wrench to get the fuel pump out--do I really need this tool, or will a brass drift and a mallet work?
Thanks!
Thanks!
Previous Vans: 1998 Astro, AWD, 138K mi; traded on 2003 Chevy Astro, AWD, 125K mi; traded on
2009 Chevy Silverado 1500 WT, 4x4, ext, long box
2007 Chevy Cobalt
1998 Maza MPV (180K mi and in need of PA inspection--only paid $500!)
Needed: a Gen 2 Astro project vehicle...
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- I am merely driving my van
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Re: Quick question for fuel pump replacement
A brass drift and a mallet would work fine.
Just keep a fire extinguisher close by. Always.
Just keep a fire extinguisher close by. Always.
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- I plan to be buried in my van
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Re: Quick question for fuel pump replacement
I've done five fuel pump replacements, never once used any "special tools".
Aaron
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
Re: Quick question for fuel pump replacement
Gm probably has "Special Tools" for changing air fresheners... while I'm sure that there special tool #jjcnbwgfyg7y784r84 would probably help do it a little quicker, there is always a work around somehow and I think from what I've read that most use the brass drift and mallet method.
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- I plan to be buried in my van
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- Joined: Sun Jan 06, 2008 6:57 pm
- Location: Elgin, IL
Re: Quick question for fuel pump replacement
I think most of the newer vans use a snap ring anyway. Grumpy, Green and Blue (my 2000) all did. Red (my 1994) used the turned ring.
Aaron
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
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- I plan to be buried in my van
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- Joined: Thu Sep 21, 2006 7:50 pm
- Location: Cypress, Tx
Re: Quick question for fuel pump replacement
special tool? I did it the naughty way with a hammer and a big screwdriver. I just don't hit it hard enough to make sparks...no problems. tap tap tap tap....
'89 Astro, 4.3L, TBI. Minor intake and exhaust mods. Rebuilt 700R4 trans (by me). Corvette servo, 0.5" boost valve, police grade 1-2 accumulator spring (shifts fast and solid). B&M stacked plate trans cooler. Bilstein shocks. Belltech sway bars front and back. New head unit, speakers and subwoofer. Needs paint and a new headliner.
name's Steve
I can't remember all I've forgotten about that....
name's Steve
I can't remember all I've forgotten about that....
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- Retired
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I plan to be buried in my van
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Re: Quick question for fuel pump replacement
Jus` like wot they said, gently with a hammer and a large screwdriver. Don`t forget to replace your fuel filter also.
`86 V8 Lowered Cargo, extensively modified, shaved bald, wearing the shortest, sluttyest white primer dress....
A British Wanker living in So KarlyFornia.
My Astro tows my toys to Glamis sand dunes http://www.youtube.com/watch?v=jp2pqjQtpso
First ever canal jump at Glamis http://www.youtube.com/watch?v=oXZjM84x_Xc
A British Wanker living in So KarlyFornia.
My Astro tows my toys to Glamis sand dunes http://www.youtube.com/watch?v=jp2pqjQtpso
First ever canal jump at Glamis http://www.youtube.com/watch?v=oXZjM84x_Xc
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Topic author - I finally get the smurf thing
- Posts: 155
- Joined: Tue Mar 13, 2007 7:30 pm
- Location: Pocono Mts, PA
Re: Quick question for fuel pump replacement
Tank's out:
No Snap Ring as far as I can see--really rusted though. Got to wonder if those things are crimped down to make it more difficult. I used PB Blaster and beat the he!! out of that retainer... :banghead: Still in there...
No Snap Ring as far as I can see--really rusted though. Got to wonder if those things are crimped down to make it more difficult. I used PB Blaster and beat the he!! out of that retainer... :banghead: Still in there...
Previous Vans: 1998 Astro, AWD, 138K mi; traded on 2003 Chevy Astro, AWD, 125K mi; traded on
2009 Chevy Silverado 1500 WT, 4x4, ext, long box
2007 Chevy Cobalt
1998 Maza MPV (180K mi and in need of PA inspection--only paid $500!)
Needed: a Gen 2 Astro project vehicle...
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- I have my van tatooed on my cheeks
- Posts: 4379
- Joined: Sat Sep 09, 2006 3:35 pm
- Location: New Haven, NY
Re: Quick question for fuel pump replacement
Ummm....why did you cut those high pressure lines? Are you just replacing all of them?
Keep beating on that locking ring. It will come off eventually. They are not crimped.
Keep beating on that locking ring. It will come off eventually. They are not crimped.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition
Mileage spreadsheet
Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition
Mileage spreadsheet
Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
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Topic author - I finally get the smurf thing
- Posts: 155
- Joined: Tue Mar 13, 2007 7:30 pm
- Location: Pocono Mts, PA
Re: Quick question for fuel pump replacement
I only cut 2 lines. They had kinked and discolored at the area they kinked anyway. I figure the extra money wasn't such an issue considering what I'm saving doing this myself...
Previous Vans: 1998 Astro, AWD, 138K mi; traded on 2003 Chevy Astro, AWD, 125K mi; traded on
2009 Chevy Silverado 1500 WT, 4x4, ext, long box
2007 Chevy Cobalt
1998 Maza MPV (180K mi and in need of PA inspection--only paid $500!)
Needed: a Gen 2 Astro project vehicle...
-
Topic author - I finally get the smurf thing
- Posts: 155
- Joined: Tue Mar 13, 2007 7:30 pm
- Location: Pocono Mts, PA
Re: Quick question for fuel pump replacement
Done. Van runs.
Previous Vans: 1998 Astro, AWD, 138K mi; traded on 2003 Chevy Astro, AWD, 125K mi; traded on
2009 Chevy Silverado 1500 WT, 4x4, ext, long box
2007 Chevy Cobalt
1998 Maza MPV (180K mi and in need of PA inspection--only paid $500!)
Needed: a Gen 2 Astro project vehicle...
-
- I plan to be buried in my van
- Posts: 2224
- Joined: Sun Jan 06, 2008 6:57 pm
- Location: Elgin, IL
Re: Quick question for fuel pump replacement
Woot! Running vans rule.
Aaron
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86