2003 build
Posted: Thu Sep 24, 2015 11:14 am
Well I have not been in here to talk or post cause I chewed up about 500 hours on my little beast.
2003 chevy Astro AWD 110,000 / donor vehicle 1999 chevy Astro AWD
Doing this from memory my list isn’t here rite now.
Removed rear-end / fuel tank / muffler and tail pipe
Needle scaled and some welding as nesc / pixlex 20 / zero rust up to transfer case mid ship and front fender wells on sides
G80 Rear with new backer plates / seals / repositioned shock mounts
Rear springs 4+1 rated at 2100lbs ea
Hangers and shackles from Journey
Monroe sensitrac shocks
New ebrake cable
Heavy duty trailer hitch (donor vehicle)
New fuel pump
New fuel lines to engine
New tank shield
2” pucks
Reindexted keys
Replaced and Lowered upper ball joints
Replaced drivers side wheel bearing and lower ball joint
Remaned axels
Replaced radiator support ( big PITA)
Water pump
a/c lines
some brake lines
serpentine belt
front shocks Monroe sensitrac
center roof console and lighted visors (donor vehicle)
lock actuators as needed
flushes fluids filters and complete tune up. I will review my spread sheet and add the stuff I forgot.
With that being said I think I would like to put a V8 in it. I want to do it myself as I have been doing.
What Year make and model should I go with with my capabilities which are not as good as it looks, LOL
looking for the easiest way with good improvements on power and mileage.
Please keep it as simple as you can.
Thanks!!
2003 chevy Astro AWD 110,000 / donor vehicle 1999 chevy Astro AWD
Doing this from memory my list isn’t here rite now.
Removed rear-end / fuel tank / muffler and tail pipe
Needle scaled and some welding as nesc / pixlex 20 / zero rust up to transfer case mid ship and front fender wells on sides
G80 Rear with new backer plates / seals / repositioned shock mounts
Rear springs 4+1 rated at 2100lbs ea
Hangers and shackles from Journey
Monroe sensitrac shocks
New ebrake cable
Heavy duty trailer hitch (donor vehicle)
New fuel pump
New fuel lines to engine
New tank shield
2” pucks
Reindexted keys
Replaced and Lowered upper ball joints
Replaced drivers side wheel bearing and lower ball joint
Remaned axels
Replaced radiator support ( big PITA)
Water pump
a/c lines
some brake lines
serpentine belt
front shocks Monroe sensitrac
center roof console and lighted visors (donor vehicle)
lock actuators as needed
flushes fluids filters and complete tune up. I will review my spread sheet and add the stuff I forgot.
With that being said I think I would like to put a V8 in it. I want to do it myself as I have been doing.
What Year make and model should I go with with my capabilities which are not as good as it looks, LOL
looking for the easiest way with good improvements on power and mileage.
Please keep it as simple as you can.
Thanks!!