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torsion bar keys


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skidrowpete
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torsion bar keys

Post by skidrowpete »

have a 2002 awd astro van can get re indexed torsion bar keys from overland van has any one tried indexing stock keys
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doyoulikeithere
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Re: torsion bar keys

Post by doyoulikeithere »

Doubt it, How exactly do ya think that could be done? (re-indexing a stock key) I'm just curious to know...
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
skidrowpete
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Re: torsion bar keys

Post by skidrowpete »

THE TORSION BAR KEYS ARE SIX SIDED WHY NOT MARK THEM AND RE INDEX THEM
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Re: torsion bar keys

Post by MountainManJoe »

No need to shout. You mean rotate the key over by one notch? I think that would overload it. The van will be "standing on its tippy toes" with no downward travel left on the suspension.
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Re: torsion bar keys

Post by doyoulikeithere »

I suppose, maybe, you could weld a small pad maybe about a 1/4 inch thick or so, onto the tip of the key's arm to re-index it for a bit more lift.
But that may cause the top of that arm to collide with the inside top of the cross member, when ya crank it up. Plus the weld heat may F-up the key as well.
Dont actually know for sure, never tried it.
You?
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.

Topic author
skidrowpete
I am merely driving my van
I am merely driving my van
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Re: torsion bar keys

Post by skidrowpete »

replt to people who responded to my posts thx for the input wish i could look at a set of overland vans keys before buying them

LiftedAWDAstro
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Re: torsion bar keys

Post by LiftedAWDAstro »

If you look back through the old lift kit threads, there is a comparison pic out there. I think the re-indexed keys are like 1/2 a flat offset from stock. You wouldn't have any downward suspension movement. If you went a full flat and I am not sure you could even get the torsion bar installed.
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Vans owned:
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1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
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Re: torsion bar keys

Post by doyoulikeithere »

Just wondering your reasons for wanting to install a set.
Are you doing a lift, or is your front stock suspension getting too low?
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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Re: torsion bar keys

Post by Snowgeek »

Here is the comparo pick of my stock key to my overland key. The indexing is only rotated a like 10 something degrees. As it is my left key was a beast to install with this extra little indexing. It doesn't seem like much but it gives you more lift potential for sure. In the end with my OL 4inch kit i did install them to give myself some extra play room down the road but really have kept them fairly relaxed aka i could have achieved the same lift by cranking the stock keys farther.

Hope this helps :drinkers:

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Topic author
skidrowpete
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Re: torsion bar keys

Post by skidrowpete »

lifting my van up to run larger tires am retired certified welder aws/cwi now that i see them don't know why i can't back the bolts back out ,take the keys out and build them up with 7018 or hardsurfacing rod i thought the overland van keys would be more indexed than that thx for the reply
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Re: torsion bar keys

Post by MountainManJoe »

One drawback to your suggestion is that it would be difficult to return to stock height.

If you plan to go offroad, it's a bad idea to lift the torsion bars too much. The front wheels will just end up hanging in midair a lot. Other members who used the re-indexed keys have reported steering components wearing out quickly.

Topic author
skidrowpete
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Re: torsion bar keys

Post by skidrowpete »

NO OFF ROADING JUST FOR LOOKS WAS EVEN THINKING OF PUTTING AIR SHOCKS ON THE FRONT

LiftedAWDAstro
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Re: torsion bar keys

Post by LiftedAWDAstro »

Did you just turn up the stock keys using the existing bolts? Most guys get plenty of lift doing it this way. You can pretty much max out the suspension with stock keys. Where you need/want the re-indexed keys is when you start adding weight to the front like a heavy steel bumper/ grill guard and a winch.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Topic author
skidrowpete
I am merely driving my van
I am merely driving my van
Posts: 10
Joined: Sat Oct 08, 2011 9:03 am

Re: torsion bar keys

Post by skidrowpete »

i have the bolts turned all the way in maybe it's time for new torsion bars thx for the reply

LiftedAWDAstro
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Location: New Haven, NY

Re: torsion bar keys

Post by LiftedAWDAstro »

You could try to weld them up. I don't know if it would make them more susceptible to breaking as they are cast I think. New torsion bars would be stiffer as well.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
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