Astro/Safari rear end offset

IF YOU HAVE QUESTIONS ON THE REAR DRIVE SHAFT OR AXLE, IT GOES HERE.
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1Gary
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Astro/Safari rear end offset

Post by 1Gary »

Admins/Mods-if you want to move this thread to the Ole Yellar build after some time that would be OK.I just wanted to illustrate by pictures the one of a kind offset showing the difference in the axles side by side.I think it clearly shows that in the pictures.

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The rear is the completion of stripping it and storing it until I am ready to send it out to a rear end shop to have the mounts copied for a Ford 9".I will clean it up some in respect of the rear end shop so they can somewhat handle it without getting dirty.


Image


Image
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


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astroturf
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Re: Astro/Safari rear end offset

Post by astroturf »

Kinda reminds me of an Asian Girl I used to date... Ilene.

LOLz, Jim

PS Which side is longer Gary?
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Re: Astro/Safari rear end offset

Post by Herbie »

astroturf wrote:
PS Which side is longer Gary?
Should be driver's side - Engine/tranny are offset to the right to make room in the foot well.
"My minivan is cooler than your bro-truck"
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Re: Astro/Safari rear end offset

Post by astroturf »

Thanks Herbie

I just crawled under and looked. Wow, What an offset.

Thanks Again, Jim
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Re: Astro/Safari rear end offset

Post by doyoulikeithere »

astroturf wrote:Kinda reminds me of an Asian Girl I used to date... Ilene.

LOLz, Jim

PS Which side is longer Gary?
I remember her!
I thought here name was Irene though,
or maybe that was just her Asian accent,
I never was too sure which...
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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Re: Astro/Safari rear end offset

Post by doyoulikeithere »

Gary;
Are you going to try using the stock astro mounting bracket system to hold the 9" to the astro springs?
Before you have a shop "copy" the Astro spring pads, have a look at them and see if your are like mine...

My pads have a dimple instead of a nice regular hole, for the centre pin of the leaf pack to rest in.
I was always concerned that the "Dimple" gave lots of leeway as to where exactly the centre pin would sit once bolted to the axle.
This could cause alignment problems or 'dog walk' if your not carefill.

Most regular trucks use a proper hole that fits close to the centre pin to keep it all in line.
Astro's have a big rubber wrap around the springs, that sits in that dimple.
If you plan to change the mounting setup, consider improving on the dimple idea by having the pads made with a nice regular hole that fits the centre pin of the leafpack.
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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Re: Astro/Safari rear end offset

Post by 1Gary »

doyoulikeithere wrote:Gary;
Are you going to try using the stock astro mounting bracket system to hold the 9" to the astro springs?
Before you have a shop "copy" the Astro spring pads, have a look at them and see if your are like mine...

My pads have a dimple instead of a nice regular hole, for the centre pin of the leaf pack to rest in.
I was always concerned that the "Dimple" gave lots of leeway as to where exactly the centre pin would sit once bolted to the axle.
This could cause alignment problems or 'dog walk' if your not carefill.

Most regular trucks use a proper hole that fits close to the centre pin to keep it all in line.
Astro's have a big rubber wrap around the springs, that sits in that dimple.
If you plan to change the mounting setup, consider improving on the dimple idea by having the pads made with a nice regular hole that fits the centre pin of the leafpack.

That is a good tip.I am a little confused about that.I had asked about the rubber pad while I was taking the rear end out because I couldn't get it off the spring and wondered in the steel leaf upgrade what you guys did.I mean can you order those etc.Dean told me he just left them out.I don't know in general if the lift blocks have a different set-up or what.Or if when you do a add a leaf pack the center bolt is different so it seats better.Kind of wonder what Peter did on his 9".Or for that matter what Mr_Roboto did on his.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY
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Re: Astro/Safari rear end offset

Post by doyoulikeithere »

I just put mine back together as well, but thought at the time that it would be nice to have pads that "fit" the centre bolts, like all of the 4x4s I've ever seen.

Since you are having some made anyways, just thought it was worth keeping in mind and deciding how to do it beforehand, when asking someone to "copy" the stock ones...
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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Re: Astro/Safari rear end offset

Post by 1Gary »

I should have stated that better.They will reuse the brackets/mounts from this housing and insure they are at the correct positions/angles.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY
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Re: Astro/Safari rear end offset

Post by 1Gary »

OK now I am really confused.I never got off the rubber on the shop van springs.So:

Does the single leaf have a center bolt or just the molded rubber??.

Why did the GM engineers put that rubber in??.Dean when you took out yours did it squeak?
Or is it just another M body design mystery??.Gezzz with the spring on top everything is upside-down.

Doyoulikeitthere-I took a look at the top of the clam shell and it does have a hole for a center bolt.I am not trying to question you suggestion.But if I have enough of a center bolt to fit into the top of the clan shell,wouldn't that be OK??.Take a look at the pictures and please give me your opinion.


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:-k
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY

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Re: Astro/Safari rear end offset

Post by LiftedAWDAstro »

1Gary wrote:OK now I am really confused.I never got off the rubber on the shop van springs.So:

Does the single leaf have a center bolt or just the molded rubber??.
There is a single center bolt in the steel leafs.
1Gary wrote:Why did the GM engineers put that rubber in??.Dean when you took out yours did it squeak?
Or is it just another M body design mystery??.Gezzz with the spring on top everything is upside-down.
I have to believe the rubber was put there to minimize road vibration and noise. I noticed no difference in the way the van handled or rode when I took the rubbers out.
1Gary wrote:Doyoulikeitthere-I took a look at the top of the clam shell and it does have a hole for a center bolt.I am not trying to question you suggestion.But if I have enough of a center bolt to fit into the top of the clan shell,wouldn't that be OK??.Take a look at the pictures and please give me your opinion.
What he is saying that when you get the mounts made for the new 9" axle, don't have the hole for the center bolt drilled to the same size as the stock axle. Have the hole mad so that it is just big enough for the center bolt head to fit in. This will eliminate any possibility of the axle to run skewed.
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Re: Astro/Safari rear end offset

Post by doyoulikeithere »

Hey Gary, Dean is right.
I'm not talkin bout the brackets.
I am talking about the perches you will weld to the axle. "copied" from the astro axle.
Stock Astro Perch has a big dimple that the centre pin can slide around in.
Real truck axles have no dimple, instead, a hole just the right size to lock the centre pin in position.
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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Re: Astro/Safari rear end offset

Post by 1Gary »

Going to be back at the shop on Sat and I will look at those for a better understanding.Thanks guys.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY
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Re: Astro/Safari rear end offset

Post by 1Gary »

I forgot to say this.I was thinking they would grind off the perches and weld them on the 9".Guess that game plan won't work.
1979 Malibu drag race only car
1999 Sonoma 4.3 5 speed-Rufus
1989 Astro-Ole Yellar cancelled-still selling off parts
1985 Astro-shop van R.I.P. my friend
1994 Astro LT RWD W4.3 rod knock RIP
1982 Winnebago single rear wheel-Chevy 350 Scraped 1/28/13-broken dreams......


Rochester,NY
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Re: Astro/Safari rear end offset

Post by doyoulikeithere »

did you get your springs yet?
Do they have a 3/8ths centre pin?

I think you could probably buy premade perches for real cheep.
Last edited by doyoulikeithere on Thu Jul 07, 2011 8:23 pm, edited 1 time in total.
2021 Yamaha Tenere 700 - Blue.
2016 Yamaha XSR900 - Silver.
1990 Astro - AWD - Brown.
1987 Astro - With 5 Speed & 4wd - Silver & Blue.
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