OK guys, finally got around to taking some pictures of this thing. Here is a link to the pictures: Astro Bed.
In total it cost about $100 to make...probably less. I basically just used 2x2 pine. I also used some brackets from the fencing/deck section at home depot to put it all together. Make sure that you buy the screws made for those brackets, you will find them near-by and they work great. Additionally, I used some heavy-duty spray-on Elmers glue (comes in an aerosol can) to adhere the carpet to the sections of wood. The OSB I used was 7/16 inch. You could go with 3/8ths and be just fine. One thing I didn't do that I should have was wrapped the carpet all the way over the sides and down under. My middle section doesnt have carpet covering the front and back sides, so it started to come up a bit. On the other pieces, I wrapped the carpet around the exposed sides and it worked really well.
For sleeping on this, I bought a sleeping pad type thing from gander mountain. It has foam inside that self inflates when you open the air valve, then you just close the valve and it provides a nice cushiony pad to sleep on. I was going to use a futon matterss, which fits great, but I think it is a bit too cumbersome. I like it the way I have it now. Then I bought some towels with suction cups on 'em from wal-mart, and use them for curtains. Enjoy!
My Van-Bed
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Topic author - I get chills without my van.
- Posts: 71
- Joined: Sat Mar 22, 2008 10:02 am
- Location: UP, Michigan
My Van-Bed
2005 Chevy Astro AWD 108,000
4" lift from Overland Vans w/Rancho 5000's
Belltech Rear Anti-Sway bar (mounted on top of axle)
BFG AT KO 255 70 16

Rear Belltech Sway bar
BFG ATs and spots that required trimming to make 'em fit
4" lift from Overland Vans w/Rancho 5000's
Belltech Rear Anti-Sway bar (mounted on top of axle)
BFG AT KO 255 70 16

Rear Belltech Sway bar
BFG ATs and spots that required trimming to make 'em fit
Re: My Van-Bed
Was hoping to check this out,but the link times out,anyone else having this problem 4:37 est pm?
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- I have my van tatooed on my cheeks
- Posts: 4379
- Joined: Sat Sep 09, 2006 3:35 pm
- Location: New Haven, NY
Re: My Van-Bed
4:47 PM est...works ok for me. Loads slow though.
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition
Mileage spreadsheet
Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition
Mileage spreadsheet
Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy
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- I sleep in my van
- Posts: 686
- Joined: Wed Feb 07, 2007 1:22 pm
- Location: Pioneer Valley WMass
Re: My Van-Bed
Another campin' Astro fool
Looks good


Looks good

1999 LS AWD 3" Lift,4.10's,Snowplow,9500lb Ramsey winch
Re: My Van-Bed
Link is working now,looks like your all packed up and ready to go betz,nice job on the easy access panels,thanks for sharing your project with us.Let us know how you like it 

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Topic author - I get chills without my van.
- Posts: 71
- Joined: Sat Mar 22, 2008 10:02 am
- Location: UP, Michigan
Re: My Van-Bed
Yeah, sorry it is slow to load. I am using my own computer as a web server (which is really convenient)...but don't have all that fast of an upload speed.
But, I love this setup. I have been using this for at least three weeks and sleep in it all week long instead of paying for a hotel room. Saves a lot of money.
But, I love this setup. I have been using this for at least three weeks and sleep in it all week long instead of paying for a hotel room. Saves a lot of money.
2005 Chevy Astro AWD 108,000
4" lift from Overland Vans w/Rancho 5000's
Belltech Rear Anti-Sway bar (mounted on top of axle)
BFG AT KO 255 70 16

Rear Belltech Sway bar
BFG ATs and spots that required trimming to make 'em fit
4" lift from Overland Vans w/Rancho 5000's
Belltech Rear Anti-Sway bar (mounted on top of axle)
BFG AT KO 255 70 16

Rear Belltech Sway bar
BFG ATs and spots that required trimming to make 'em fit
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- I sleep in my van
- Posts: 427
- Joined: Tue Dec 25, 2007 9:30 pm
- Location: Bowie, MD
- Contact:
Re: My Van-Bed
good idea!
1999 AWD Astro purchased January 2007
2" Overland Vans Lift Kit, Add-a-Leaf, Shackles, Torsion Bars Cranked 1"
AGM Deep Cycle Marine Battery w/Isolator
Helwig Rear Anti-Sway Bar
Auburn Gear Pro Series Limited-Slip Differential
BFG AT KO 235/75/15
Cragar Nomad I Wheels
Dearly Departed 1990 RWD Shorty owned since day one.
Sold Feb 2007 with 193k miles.

2" Overland Vans Lift Kit, Add-a-Leaf, Shackles, Torsion Bars Cranked 1"
AGM Deep Cycle Marine Battery w/Isolator
Helwig Rear Anti-Sway Bar
Auburn Gear Pro Series Limited-Slip Differential
BFG AT KO 235/75/15
Cragar Nomad I Wheels
Dearly Departed 1990 RWD Shorty owned since day one.
Sold Feb 2007 with 193k miles.

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- I plan to be buried in my van
- Posts: 2224
- Joined: Sun Jan 06, 2008 6:57 pm
- Location: Elgin, IL
Re: My Van-Bed
Same idea as what I built last Sept for our trip to Mickey World, then chose not to use cause I didn't like the idea of sleeping at window level while driving. Your's looks much better than what I built out of the scrap wood I had laying around.
Aaron
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86