Pickle Bus resurection

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Topic author
lockdoc
I sleep in my van
I sleep in my van
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Joined: Tue Sep 19, 2006 4:50 am
Location: Plymouth Township, PA

Pickle Bus resurection

Post by lockdoc »

In the last few weeks my vans have become unroadworthy. My red 93 was the latest. It needs a lot of stuff. The Pickle bus was taken off the road about three months ago. In the last year I have had to replace the calipers, brake lines, 2 alternators and some other things I can't remember. When I parked it, it was draining gear oil from the axles, a front ujoint was falling off, the exhaust had rusted through and the WHOLE thing fell of in the road, a leaking gas tank and the drivers side rockers were completely rotted out. Only thing keeping it together was the rino liner. Oh yeah, it needed tires BADLY. I have had no money to repair either one properly. At least one had to get back on the road though. After some crunching I found it would be cheaper to get the Pickle bus on the road again. Through trades, return credits and grunt work she is basically on the road again. Among fixing the things above including a new stock exhaust (weird how quiet she is) I tackled the rust. What a work out. The next project is a new gas tank to replace my leaky one. Bodywork should be done this weekend. Here is the rust repair so far.

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Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van
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snapple
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I sleep in my van
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Joined: Tue Jan 15, 2008 5:20 pm
Location: Ithaca,NY area

Re: Pickle Bus resurection

Post by snapple »

Wow,you've been busy! Nice to see the SPB will be back in action! :cheers:
'94 Astro AWD EXT LT - Over 211,000 ,parts van now!
DHC Rock rails
Overland Vans 4" lift kit and bumper w/grille guard
Fiamma awning

'95 Astro AWD EXT CS - Just over 99,000 miles

LiftedAWDAstro
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
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Joined: Sat Sep 09, 2006 3:35 pm
Location: New Haven, NY

Re: Pickle Bus resurection

Post by LiftedAWDAstro »

=D> =D> =D>

I am SOOOOO happy to see her again! :supz: She is looking great. I guess you will be going over the Rhino on the patch panels? You are doing the work I wanted to, but didn't have the cash. Of course with having a new(er) truck, it was easy to let the SPB sit untouched.

Couple questions...
1. When does the V8 go in?
2. What size tires did you go with?
3. Who's PUPPY is that?
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Topic author
lockdoc
I sleep in my van
I sleep in my van
Posts: 704
Joined: Tue Sep 19, 2006 4:50 am
Location: Plymouth Township, PA

Re: Pickle Bus resurection

Post by lockdoc »

Luckily it has cost very little so far or it would still be sitting.

1. When does the V8 go in?

I don't see a V8 in the foreseeable future. The main reason is I'm scared as hell to try and take this van apart. You have soooo many custom pieces.

2. What size tires did you go with?

They are just used BF Goodrich AT's from a neighbors place. 265\70\17. I think that equates to around 32-33".

3. Who's PUPPY is that?

The puppy (Angel) is my son Bill's dog.

And yes, after I do some bondo it will be lined again.
Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van
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Smiliesafari
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
Posts: 2667
Joined: Sat Dec 02, 2006 12:34 pm
Location: Orlando, FL

Re: Pickle Bus resurection

Post by Smiliesafari »

Good to it lives. :bounce: :bounce: :bounce:
1996 Safari SLX Hotair balloon transport vehicle
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SoCalli V8
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I plan to be buried in my van
I plan to be buried in my van
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Joined: Wed Sep 20, 2006 5:42 pm
Location: Lost Angels, Sovern KarlyFornia.

Re: Pickle Bus resurection

Post by SoCalli V8 »

Awesome pic`s and fabrication Bill, I love to see these before and after kind of shots.....
`86 V8 Lowered Cargo, extensively modified, shaved bald, wearing the shortest, sluttyest white primer dress....

A British Wanker living in So KarlyFornia.
My Astro tows my toys to Glamis sand dunes http://www.youtube.com/watch?v=jp2pqjQtpso
First ever canal jump at Glamis http://www.youtube.com/watch?v=oXZjM84x_Xc
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crash
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I plan to be buried in my van
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Joined: Thu Sep 21, 2006 11:18 am
Location: Woodstock, Ontario

Re: Pickle Bus resurection

Post by crash »

Nice work. as I mentioned in Lon's thread, with the fabbing.. I wish I had the tools/skills to do bodywork.
Rob Image

current rides:
04 Mazda 6 V6 5spd

vans owned: Image
97 Astro AWD (selling by summer .. i think) SOLD
99 Astro LS Sept 08 ASV VOM
94 Astro LT
93 Astro LT
96 Astro LT AWD * parts van*

Topic author
lockdoc
I sleep in my van
I sleep in my van
Posts: 704
Joined: Tue Sep 19, 2006 4:50 am
Location: Plymouth Township, PA

Re: Pickle Bus resurection

Post by lockdoc »

Trust me, I have no bodywork skills. I have a welder, a grinder with a cutoff wheel and determination directly related to how much money I don't have at the time.
Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van
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kings-x59
I plan to be buried in my van
I plan to be buried in my van
Posts: 1374
Joined: Thu Sep 21, 2006 7:50 pm
Location: Cypress, Tx

Re: Pickle Bus resurection

Post by kings-x59 »

yes well, you inspire all of us nonetheless (did I spell that right?)
'89 Astro, 4.3L, TBI. Minor intake and exhaust mods. Rebuilt 700R4 trans (by me). Corvette servo, 0.5" boost valve, police grade 1-2 accumulator spring (shifts fast and solid). B&M stacked plate trans cooler. Bilstein shocks. Belltech sway bars front and back. New head unit, speakers and subwoofer. Needs paint and a new headliner.

name's Steve
I can't remember all I've forgotten about that....
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e7ats
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I finally get the smurf thing
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Re: Pickle Bus resurection

Post by e7ats »

Nice work Bill. Good to see the SPB is getting some TLC from someone. Sorry to hear the red93 isn't doing so well.

How's the other 2 "horses" doing?
2003 AWD ASTRO Personal van
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SafariRob
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Joined: Wed Sep 20, 2006 4:57 pm
Location: Bryan, Ohio, USA

Re: Pickle Bus resurection

Post by SafariRob »

Aw, fess up, Bill. The work you posted about has nothing to do with getting a van running. Clearly, the photo of the blue van, which is sitting completely on the ground, is where you live. The cutting you did was just to gain access back inside since you locked yourself out. See that pipe driven into the ground next to the blue van's driver door? That's where you chain up the goat that mows the grass. Don't see any grass? That's why the goat has been moved elsewhere!

Bill, Bill...honesty is the best policy...

Rob, who's trying to fill in for Peter while he's on sabbatical.
Rob Shaver
1989 Astro 305 with an MSD 6A ignition and a dash-mounted MSD timing control, a 4160 Holley 465 cfm four barrel carb, and an HEI distributor.
Moog 625 front springs and Energy Suspension poly bushings. Rear OEM sway bar. Edelbrock shocks.

LiftedAWDAstro
I have my van tatooed on my cheeks
I have my van tatooed on my cheeks
Posts: 4379
Joined: Sat Sep 09, 2006 3:35 pm
Location: New Haven, NY

Re: Pickle Bus resurection

Post by LiftedAWDAstro »

Bill, it was great seeing you and Billy on Sunday. The SPB is still fun as hell! Where are the pics? We even got to play with the winch. :supz: :supz:
Current rides:
2013 Toyota Tundra DC 4x4
2008 Dodge Nitro 4x4
2005 Nissan Sentra 1.8S Special Edition

Mileage spreadsheet

Vans owned:
1986 Safari 2.5L 4 speed manual - scrapped
1995 Astro 2WD conversion 4.11 posi, shift kit, DHC rock rails - sold to Skippy
1998 Astro 4x4 D44, D60, NP231, full hydraulic system with 9k# Milemarker winch and snow plow - sold to Lockdoc
2003 Astro AWD all stock - traded for a 3/4 ton truck
2005 AWD, 4.10's - sold to skippy

Cobra
I plan to be buried in my van
I plan to be buried in my van
Posts: 1750
Joined: Sat Jun 16, 2007 2:31 pm
Location: Toronto, Ontario

Re: Pickle Bus resurection

Post by Cobra »

damn bill good to see that TLC I'm inspired again!!
1998 GMC Safari AWD, BFGoodrich AllTerrain T/A
Jet performance tuner 91 octane preset, Jet under-drive pulleys
Rancho 999000 series shock, on-board controller to be installed later
DHC rock rails and skid plate Add-A-Leaf
G3500 front calipers
Zexel Torsen Diff
11" drums
180 amp Alternator
Long tru-cool 4590 trans cooler

1997 gone

Topic author
lockdoc
I sleep in my van
I sleep in my van
Posts: 704
Joined: Tue Sep 19, 2006 4:50 am
Location: Plymouth Township, PA

Re: Pickle Bus resurection

Post by lockdoc »

Finished her up today. I was unexpectedly interupted yesterday as the Harper's made an unexpected trip to my place Sunday. It was great to see them. Just sat around, ate and relaxed. Took the SPB for a little ride in the woods for the fun of it only to find one of the front axles wouldn't lock in. Luckily Dean was there to show me how to pull it apart real quick and get her going again. We then found out how bad these AT tires are in the woods. Sure fell nice on the street though. So here are the pics from today. After everything is real dry I will shoot the new liner with some flat black paint so it matches better.

A little tip. USE GLOVES WHEN APPLYING BEDLINER! I can not get this stuff off my hands. I tried mineral spirits, laquer thinner, acetone and WD40 to no avail.

Image

Image

Image

Image

Image
Current:
01 AWD - Stock
98 AWD - Stock
Past:
93 4WD - 305 V8 - 5" lift - 31" tires
98 4WD DHC - 10" lift - 33" tires - Onboard air and Hydraulics - Snowplow
92 RWD - 350 V8 - lowered - 97 front clip
92 RWD - 350 V8 - converted to AWD - V6
91 AWD - 350 V8 - conversion van
94 RWD - 350 V8 - sons van
92 RWD - stock - sons van
93 RWD Shorty - project
89 RWD Shorty - parts van
User avatar

Logan
I finally get the smurf thing
I finally get the smurf thing
Posts: 160
Joined: Thu Feb 08, 2007 5:43 am
Location: Newark, Ohio

Re: Pickle Bus resurection

Post by Logan »

I love those rock rails! I think the SPB looks better with them than without.
1988 Astro Shorty full cargo - 350 TBI - 5 speed
1993 Passenger 4X4 Astro 305 TBI V8 -2 speed transfer case 5" custom lift - Built by Lockdoc
2015 Ram Promaster City - work car
2004 AWD Express 5.3
2005 Express 15 passenger 6.0
1984 Beauville Full Size Sport Van- built TBI 355-electric fans- 4L60e 95,000 original miles
2001 International School Bus
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