AWD Chassis joint lubrication
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Topic author - Sheriff
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I have my van tatooed on my cheeks
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AWD Chassis joint lubrication
I made a list for myself, and I thought I'd share it here too.
Steering linkage:
- Pitman arm to intermediate rod (x1)
- intermediate link to centre link (x1)
- Centre link to tie rod (L+R)
- Tie rod to knuckle (L+R)
- Idler arm (L+R)
- Idler arm to centre link (L+R)
* some idlers only have 1 set
Suspension:
Upper balljoint (L+R)
Lower balljoint (L+R)
Rear spring shackle bushings (L+R, aftermarket)
Total zerk fittings: 16
Steering linkage:
- Pitman arm to intermediate rod (x1)
- intermediate link to centre link (x1)
- Centre link to tie rod (L+R)
- Tie rod to knuckle (L+R)
- Idler arm (L+R)
- Idler arm to centre link (L+R)
* some idlers only have 1 set
Suspension:
Upper balljoint (L+R)
Lower balljoint (L+R)
Rear spring shackle bushings (L+R, aftermarket)
Total zerk fittings: 16
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- I have my van tatooed on my cheeks
- Posts: 2667
- Joined: Sat Dec 02, 2006 12:34 pm
- Location: Orlando, FL
Re: AWD Chassis joint lubrication
Funniest thing.........I looked under my van and none of that stuff is there. Oh...wait a minute. There are outer tie rods. 

1996 Safari SLX Hotair balloon transport vehicle
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Topic author - Sheriff
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I have my van tatooed on my cheeks
- Posts: 3285
- Joined: Fri Aug 08, 2008 12:55 pm
- Location: The Pacific North Wet
Re: AWD Chassis joint lubrication
You should have found most of it, Smilie. The diagram isn't 100% accurate, but it's the closest I could find. Also, RWD's are a bit different.
Last edited by MountainManJoe on Sun Jan 08, 2012 9:11 am, edited 2 times in total.
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- I finally get the smurf thing
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- Joined: Tue Apr 08, 2008 9:42 am
- Location: Mississippi Gulf Coast
Re: AWD Chassis joint lubrication
Nice simple diagram that shows how the front end works. Like.
88 astro high top Sherrod conversion, Rebuilt 4.3z
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- I have my van tatooed on my cheeks
- Posts: 2667
- Joined: Sat Dec 02, 2006 12:34 pm
- Location: Orlando, FL
Re: AWD Chassis joint lubrication
Just pulling your chain, Timeless. Several years ago I converted over to rack and pinion. Nice write up. It will help a lot of people. 

1996 Safari SLX Hotair balloon transport vehicle
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Topic author - Sheriff
-
I have my van tatooed on my cheeks
- Posts: 3285
- Joined: Fri Aug 08, 2008 12:55 pm
- Location: The Pacific North Wet
-
- I have my van tatooed on my cheeks
- Posts: 2667
- Joined: Sat Dec 02, 2006 12:34 pm
- Location: Orlando, FL
Re: AWD Chassis joint lubrication
viewtopic.php?f=66&t=1190&hilit=rack+and+pinion
This should keep you busy for a while.
This should keep you busy for a while.
1996 Safari SLX Hotair balloon transport vehicle
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- I finally get the smurf thing
- Posts: 172
- Joined: Sun Aug 08, 2010 2:36 am
Re: AWD Chassis joint lubrication
yes it does.... and i keep revisiting it and wondering if i could find the right r&p to use. 

1999 Safari SLE. Stock. Proud owner since May 2010. So far I love it..

P1050479 by leadtrombone, on Flickr
The old cars - my progression to here (most recent first)
1996 Honda Passport
1988 BMW 320i touring
1989 BMW 520
2005 Chrysler Sebring Convertible
2002 Dodge 1500 Quad Cab
1989 BMW 320i
1990 Toyota Tercel EZ
1991 Mitshubishi Mirage
1970 Mercedes Benz 250 Saloon

P1050479 by leadtrombone, on Flickr
The old cars - my progression to here (most recent first)
1996 Honda Passport
1988 BMW 320i touring
1989 BMW 520
2005 Chrysler Sebring Convertible
2002 Dodge 1500 Quad Cab
1989 BMW 320i
1990 Toyota Tercel EZ
1991 Mitshubishi Mirage
1970 Mercedes Benz 250 Saloon
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Topic author - Sheriff
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I have my van tatooed on my cheeks
- Posts: 3285
- Joined: Fri Aug 08, 2008 12:55 pm
- Location: The Pacific North Wet
Re: AWD Chassis joint lubrication
Question, I replaced my tie rod ends and am wondering if I should reset this boot, or if its normal to look like this? As the pic shows the grease starts coming out, but it doesn't look like grease would be getting everywhere throughout the boot. The otherside is the same.

Appreciate this thread, I found and greased the 14 zirks I have.

Appreciate this thread, I found and greased the 14 zirks I have.
2guys1truck.com: 2004 AWD Chevy Astro from California to Colombia!
want to follow along, or think our paths may cross, Facebook kjswiley
want to follow along, or think our paths may cross, Facebook kjswiley
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Topic author - Sheriff
-
I have my van tatooed on my cheeks
- Posts: 3285
- Joined: Fri Aug 08, 2008 12:55 pm
- Location: The Pacific North Wet
Re: AWD Chassis joint lubrication
It looks OK to me. Try greasing it with the wheels all the right, and then all the way left.
Re: AWD Chassis joint lubrication
Thanks, 1st time for things makes me overly nervous. Appreciate the help, happy greasing!
2guys1truck.com: 2004 AWD Chevy Astro from California to Colombia!
want to follow along, or think our paths may cross, Facebook kjswiley
want to follow along, or think our paths may cross, Facebook kjswiley