I own a 200 Chevy Astro. I want to remove the luggage rack but I'm concerned about leakage after removing the M6 bolts.
Any suggestions would be appreciated.
Thanks much
Luggage rack removal?
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- I sleep in my van
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Re: Luggage rack removal?
If I recall correctly, the rivnuts for the rails are "enclosed", and have a bottom, so leakage shouldn't be an issue. Worst case you could find some slightly shorter M6 screws and fill the holes after the rack has been removed.
"My minivan is cooler than your bro-truck"
2003 Astro AWD Astrolander/ZMB - GTRV Top Transplant, 4" OLV Lift, NP233 T-case, evolving interior
1995 Safari GTRV Organ donor - gutted and gone.

2003 Astro AWD Astrolander/ZMB - GTRV Top Transplant, 4" OLV Lift, NP233 T-case, evolving interior
1995 Safari GTRV Organ donor - gutted and gone.

Re: Luggage rack removal?
Thanks so much for the info...love your van...pretty rare model I would say.
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- I sleep in my van
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Re: Luggage rack removal?
While the nuts do have a bottom, there may be the possibility (unlikely) of leakage between the nut and roof.
Also beware; when I removed mine (because it was half falling off), the screws were rusted tight. When I went to loosen them, the nut pulled out of the sheet metal with little force. So now I have big holes (plugged) in the roof...
viewtopic.php?f=21&t=7843&hilit=+roof+rack
Also beware; when I removed mine (because it was half falling off), the screws were rusted tight. When I went to loosen them, the nut pulled out of the sheet metal with little force. So now I have big holes (plugged) in the roof...
viewtopic.php?f=21&t=7843&hilit=+roof+rack
1998 AWD/4WD
4" lift, 31x10.50's, NP 242j/c hybrid, 4.10 gears, S10 front disconnect, rack & pinion steering, trans cooler, rock sliders, ARB fridge, house battery and 100w solar, swing out rear rack with foldout camp table, bed and passenger swivel chair
dirt bag camping rig
1981 Toyota 4x4 pu
1974 John Deere 710
4" lift, 31x10.50's, NP 242j/c hybrid, 4.10 gears, S10 front disconnect, rack & pinion steering, trans cooler, rock sliders, ARB fridge, house battery and 100w solar, swing out rear rack with foldout camp table, bed and passenger swivel chair
dirt bag camping rig
1981 Toyota 4x4 pu
1974 John Deere 710
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- I plan to be buried in my van
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Re: Luggage rack removal?
Body shop told me the best thing to do is pull the head liner and use and induction heater on the riv-nuts. Supposedly the bolts will then come out like butter.
Aaron
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
2005 Astro (Gandalf) - AWD, 4.3L, 3.42, 130k+ miles
1997 Astro (Grumpy - $250 Rally Van) - AWD, 4.3L, 3.42, LSD, 2" lift, 31" tires, 335k+ orig engine, $30 eBay fuel pump
Prev Astros:99,97,00,94,87,86
Re: Luggage rack removal?
Great tip.ihatemybike wrote:pull the head liner and use and induction heater on the riv-nuts